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IAC Assessment: LL0232
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IAC Assessment: LL0232
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IAC Center University of Louisiana, Lafayette
Assessment Year 2005
Principal Product Rice Milling
NAICS 311212 - Rice Milling
SIC 2044 - Rice Milling
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 375,000
Annual Production 90,000,000 Thousand Feet
Production Hrs. Annual 8,736
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,109,668 57,613,300 kWh $0.02
Electricity Demand $1,000,000 121,906 kW-months/year $8.20
Electricity Fees $97,765 - $ -
Natural Gas $557,163 421,009 MMBtu $1.32
TOTAL ENERGY COSTS $2,764,596
RECOMMENDED SAVINGS* $323,462 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $150,491
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$91,143
Cost:
-
$88,791 4,610,100 - - $3,552 - - - $(-1,200) (-120) - - $88,791
4,610,100
kWh
-
-
kW-months/year
$3,552
-
$
-
-
MMBtu
$(-1,200)
(-120)
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$70,461
Cost:
-
- - - - - - $70,461 11,608 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$70,461
11,608
MMBtu
-
-
MMBtu
-
-
$
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$44,802
Cost:
$20,000
- - - - - - $44,802 7,348 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$44,802
7,348
MMBtu
-
-
MMBtu
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$43,777
Cost:
$6,100
$24,586 1,276,524 $17,507 1,624 $1,684 - - - - - - - $24,586
1,276,524
kWh
$17,507
1,624
kW-months/year
$1,684
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$35,683
Cost:
$27,760
$34,311 1,781,471 - - $1,372 - - - - - - - $34,311
1,781,471
kWh
-
-
kW-months/year
$1,372
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,014
Cost:
-
$9,629 499,924 - - $385 - - - - - - - $9,629
499,924
kWh
-
-
kW-months/year
$385
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,717
Cost:
$2,000
$5,290 274,671 $4,053 376 $374 - - - - - - - $5,290
274,671
kWh
$4,053
376
kW-months/year
$374
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$5,876
Cost:
$60
- - - - - - $5,876 958 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,876
958
MMBtu
-
-
MMBtu
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,101
Cost:
$700
$2,020 104,878 - - $81 - - - - - - - $2,020
104,878
kWh
-
-
kW-months/year
$81
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$756
Cost:
-
$727 37,724 - - $29 - - - - - - - $727
37,724
kWh
-
-
kW-months/year
$29
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$597
Cost:
-
$574 29,806 - - $23 - - - - - - - $574
29,806
kWh
-
-
kW-months/year
$23
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,185
Cost:
$1,120
$205 10,652 - - $8 - - - - - $972 - $205
10,652
kWh
-
-
kW-months/year
$8
-
$
-
-
MMBtu
-
-
MMBtu
$972
-
$
13: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$7,350
Cost:
$3,010
- - - - - - - - - - $7,350 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$7,350
-
$
TOTAL RECOMMENDED Savings:
$323,462
Cost:
$60,750
$166,133 8,625,750 $21,560 2,000 $7,508 - $121,139 19,914 $(-1,200) (-120) $8,322 - $166,133
8,625,750
kWh
$21,560
2,000
kW-months/year
$7,508
-
$
$121,139
19,914
MMBtu
$(-1,200)
(-120)
MMBtu
$8,322
-
$
TOTAL IMPLEMENTED Savings:
$150,491
Cost:
$60,750
$66,412 3,448,196 $21,560 2,000 $3,519 - $50,678 8,306 - - $8,322 - $66,412
3,448,196
kWh
$21,560
2,000
kW-months/year
$3,519
-
$
$50,678
8,306
MMBtu
-
-
MMBtu
$8,322
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes