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IAC Assessment: LL0245
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IAC Assessment: LL0245
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IAC Center University of Louisiana, Lafayette
Assessment Year 2006
Principal Product HF and Genetron
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 625,000
Annual Production 163,000 Tons
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,226,184 153,691,694 kWh $0.05
Electricity Demand $2,465,328 240,373 kW-months/year $10.26
Natural Gas $17,911,478 2,010,024 MMBtu $8.91
TOTAL ENERGY COSTS $28,602,990
RECOMMENDED SAVINGS* $6,309,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,715,248
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$3,334,582
Cost:
$60,000
- - - - $3,334,582 374,418 - - -
-
kWh
-
-
kW-months/year
$3,334,582
374,418
MMBtu
-
-
$
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$2,369,946
Cost:
$5,024,000
$4,688,352 87,600,000 $1,231,200 120,000 $(-3,549,606) (-413,707) - - $4,688,352
87,600,000
kWh
$1,231,200
120,000
kW-months/year
$(-3,549,606)
(-413,707)
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$323,360
Cost:
$14,100
- - - - $323,360 36,308 - - -
-
kWh
-
-
kW-months/year
$323,360
36,308
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$185,638
Cost:
$4,644
- - - - $185,638 20,844 - - -
-
kWh
-
-
kW-months/year
$185,638
20,844
MMBtu
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$45,203
Cost:
$6,300
$45,203 844,595 - - - - - - $45,203
844,595
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,924
Cost:
$11,000
$32,924 615,165 - - - - - - $32,924
615,165
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,103
Cost:
$1,218
- - - - $12,103 1,359 - - -
-
kWh
-
-
kW-months/year
$12,103
1,359
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,818
Cost:
$3,500
$1,782 33,288 - - - - $3,036 - $1,782
33,288
kWh
-
-
kW-months/year
-
-
MMBtu
$3,036
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,010
Cost:
$2,813
$1,010 18,865 - - - - - - $1,010
18,865
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$6,309,584
Cost:
$5,127,575
$4,769,271 89,111,913 $1,231,200 120,000 $306,077 19,222 $3,036 - $4,769,271
89,111,913
kWh
$1,231,200
120,000
kW-months/year
$306,077
19,222
MMBtu
$3,036
-
$
TOTAL IMPLEMENTED Savings:
$3,715,248
Cost:
$81,618
$45,203 844,595 - - $3,670,045 412,085 - - $45,203
844,595
kWh
-
-
kW-months/year
$3,670,045
412,085
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes