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IAC Assessment: LL0289
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IAC Assessment: LL0289
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IAC Center University of Louisiana, Lafayette
Assessment Year 2008
Principal Product Tires
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $50,000,000-$100,000,000
# of Employees 1,550
Plant Area (Sq.Ft.) 1,918,000
Annual Production 9,500,000 Pieces
Production Hrs. Annual 7,344
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $5,201,937 148,684,000 kWh $0.03
Electricity Demand $1,277,437 254,735 kW-months/year $5.01
Electricity Fees $258,457 - $ -
Natural Gas $4,091,142 590,191 MMBtu $6.93
TOTAL ENERGY COSTS $10,828,973
RECOMMENDED SAVINGS* $469,092 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $385,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$274,767
Cost:
$187,520
$264,199 7,550,692 - - $10,568 - - - - - $264,199
7,550,692
kWh
-
-
kW-months/year
$10,568
-
$
-
-
MMBtu
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$110,300
Cost:
$3,650
- - - - - - $110,300 15,918 - - -
-
kWh
-
-
kW-months/year
-
-
$
$110,300
15,918
MMBtu
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$47,583
Cost:
$1,290
- - - - - - $47,583 6,860 - - -
-
kWh
-
-
kW-months/year
-
-
$
$47,583
6,860
MMBtu
-
-
$
04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$21,390
Cost:
$11,905
- - - - - - - - $21,390 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$21,390
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,830
Cost:
$1,940
- - - - - - $7,830 1,130 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,830
1,130
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,497
Cost:
$3,500
$1,165 33,288 $240 48 $56 - - - $3,036 - $1,165
33,288
kWh
$240
48
kW-months/year
$56
-
$
-
-
MMBtu
$3,036
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,820
Cost:
$1,710
$1,119 31,980 $631 126 $70 - - - - - $1,119
31,980
kWh
$631
126
kW-months/year
$70
-
$
-
-
MMBtu
-
-
$
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$572
Cost:
$1,402
$550 15,725 - - $22 - - - - - $550
15,725
kWh
-
-
kW-months/year
$22
-
$
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$333
Cost:
$165
- - - - - - $333 48 - - -
-
kWh
-
-
kW-months/year
-
-
$
$333
48
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$469,092
Cost:
$213,082
$267,033 7,631,685 $871 174 $10,716 - $166,046 23,956 $24,426 - $267,033
7,631,685
kWh
$871
174
kW-months/year
$10,716
-
$
$166,046
23,956
MMBtu
$24,426
-
$
TOTAL IMPLEMENTED Savings:
$385,400
Cost:
$191,335
$264,199 7,550,692 - - $10,568 - $110,633 15,966 - - $264,199
7,550,692
kWh
-
-
kW-months/year
$10,568
-
$
$110,633
15,966
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes