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IAC Assessment: LL0335
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IAC Assessment: LL0335
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IAC Center University of Louisiana, Lafayette
Assessment Year 2010
Principal Product Self-Locking fastners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 120,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,706 2,354,000 kWh $0.09
Electricity Fees $31,864 - $ -
Natural Gas $89,559 9,455 MMBtu $9.47
TOTAL ENERGY COSTS $339,129
RECOMMENDED SAVINGS* $23,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,871
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,558
Cost:
$4,290
$7,468 80,753 $1,090 - - - - - - - $7,468
80,753
kWh
$1,090
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$6,028
Cost:
$720
$3,951 42,718 $577 - - - - - $1,500 - $3,951
42,718
kWh
$577
-
$
-
-
MMBtu
-
-
$
$1,500
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,236
Cost:
$13,160
$2,824 30,534 $412 - - - - - - - $2,824
30,534
kWh
$412
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,183
Cost:
$720
$1,905 20,601 $278 - - - - - - - $1,905
20,601
kWh
$278
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,802
Cost:
$450
$1,572 17,004 $230 - - - - - - - $1,572
17,004
kWh
$230
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$657
Cost:
$350
$308 3,329 $45 - - - $304 - - - $308
3,329
kWh
$45
-
$
-
-
MMBtu
$304
-
$
-
-
$
07: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE Savings:
$553
Cost:
$467
$482 5,242 $71 - - - - - - - $482
5,242
kWh
$71
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$313
Cost:
$123
- - - - $313 33 - - - - -
-
kWh
-
-
$
$313
33
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,330
Cost:
$20,280
$18,510 200,181 $2,703 - $313 33 $304 - $1,500 - $18,510
200,181
kWh
$2,703
-
$
$313
33
MMBtu
$304
-
$
$1,500
-
$
TOTAL IMPLEMENTED Savings:
$8,871
Cost:
$4,413
$7,468 80,753 $1,090 - $313 33 - - - - $7,468
80,753
kWh
$1,090
-
$
$313
33
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost