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IAC Assessment: LM0041
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IAC Assessment: LM0041
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product corrugated packaging
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 200,000
Annual Production 1,200 Thousand Feet
Production Hrs. Annual 5,976
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,612 4,501,264 kWh $0.09
Electricity Demand $130,655 11,580 kW-months/year $11.28
Electricity Fees $(-24,308) - $ -
TOTAL ENERGY COSTS $516,959
RECOMMENDED SAVINGS* $1,064,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $324,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$604
Cost:
$350
$890 8,025 $214 17 $(-500) - - - - - $890
8,025
kWh
$214
17
kW-months/year
$(-500)
-
$
-
-
$
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,833
Cost:
$100
$1,480 13,341 $353 26 - - - - - - $1,480
13,341
kWh
$353
26
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,250
Cost:
$1,000
$5,045 45,473 $1,205 91 - - - - - - $5,045
45,473
kWh
$1,205
91
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$122,392
Cost:
$68,248
$102,031 885,464 $20,361 1,778 - - - - - - $102,031
885,464
kWh
$20,361
1,778
kW-months/year
-
-
$
-
-
$
-
-
%
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$612,000
Cost:
$1,100,000
- - - - - - - - $612,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$612,000
-
%
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$93,750
Cost:
$24,000
- - - - - - $93,750 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$93,750
-
$
-
-
%
07: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$228,000
Cost:
$1,000
- - - - - - $228,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$228,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,064,829
Cost:
$1,194,698
$109,446 952,303 $22,133 1,912 $(-500) - $321,750 - $612,000 - $109,446
952,303
kWh
$22,133
1,912
kW-months/year
$(-500)
-
$
$321,750
-
$
$612,000
-
%
TOTAL IMPLEMENTED Savings:
$324,187
Cost:
$25,450
$2,370 21,366 $567 43 $(-500) - $321,750 - - - $2,370
21,366
kWh
$567
43
kW-months/year
$(-500)
-
$
$321,750
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production