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IAC Assessment: LM0056
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IAC Assessment: LM0056
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product Brass/Bronze Castings
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366 - Copper Foundries
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 80,820
Annual Production 2,500 Tons
Production Hrs. Annual 2,080
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $479,082 5,210,800 kWh $0.09
Electricity Fees $166,404 - $ -
Natural Gas $31,967 5,303 MMBtu $6.03
TOTAL ENERGY COSTS $677,453
RECOMMENDED SAVINGS* $806,615 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,300
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Increase in Production Electricity Usage Natural Gas Administrative Changes Increase in Production
$ kWh $ MMBtu $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,587
Cost:
$690
$3,587 29,874 - - - - - - $3,587
29,874
kWh
-
-
MMBtu
-
-
$
-
-
%
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$7,713
Cost:
-
$7,713 55,198 - - - - - - $7,713
55,198
kWh
-
-
MMBtu
-
-
$
-
-
%
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,371
Cost:
$1,200
$1,555 12,650 $(-184) (-31) - - - - $1,555
12,650
kWh
$(-184)
(-31)
MMBtu
-
-
$
-
-
%
04: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$300,000
Cost:
$5,000
- - - - - - $300,000 - -
-
kWh
-
-
MMBtu
-
-
$
$300,000
-
%
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$450,000
Cost:
$20,000
- - - - - - $450,000 - -
-
kWh
-
-
MMBtu
-
-
$
$450,000
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,754
Cost:
$1,968
$1,754 14,262 - - - - - - $1,754
14,262
kWh
-
-
MMBtu
-
-
$
-
-
%
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,330
Cost:
$6,675
$3,330 27,228 - - - - - - $3,330
27,228
kWh
-
-
MMBtu
-
-
$
-
-
%
08: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$35,000
Cost:
$28,714
- - - - $35,000 - - - -
-
kWh
-
-
MMBtu
$35,000
-
$
-
-
%
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,504
Cost:
$1,726
- - $3,504 582 - - - - -
-
kWh
$3,504
582
MMBtu
-
-
$
-
-
%
10: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$356
Cost:
-
- - $356 56 - - - - -
-
kWh
$356
56
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$806,615
Cost:
$65,973
$17,939 139,212 $3,676 607 $35,000 - $750,000 - $17,939
139,212
kWh
$3,676
607
MMBtu
$35,000
-
$
$750,000
-
%
TOTAL IMPLEMENTED Savings:
$11,300
Cost:
$690
$11,300 85,072 - - - - - - $11,300
85,072
kWh
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ MMBtu $ $ $ %
Electricity Usage Natural Gas Administrative Changes Increase in Production Electricity Usage Natural Gas Administrative Changes Increase in Production