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IAC Assessment: LM0059
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IAC Assessment: LM0059
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product asphalt saturated kraft
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 25
Plant Area (Sq.Ft.) 48,000
Annual Production 15,000 Tons
Production Hrs. Annual 8,184
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,140 1,420,200 kWh $0.06
Electricity Demand $26,024 2,592 kW-months/year $10.04
Electricity Fees $3,595 - $ -
Natural Gas $48,026 10,800 MMBtu $4.45
TOTAL ENERGY COSTS $167,785
RECOMMENDED SAVINGS* $6,711,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$634
Cost:
$310
$361 5,508 $273 26 - - - - - - - - - - - - $361
5,508
kWh
$273
26
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$298
Cost:
$120
$242 3,682 $56 5 - - - - - - - - - - - - $242
3,682
kWh
$56
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$402
Cost:
$150
$326 4,977 $76 7 - - - - - - - - - - - - $326
4,977
kWh
$76
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$245
Cost:
$145
$199 3,046 $46 5 - - - - - - - - - - - - $199
3,046
kWh
$46
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,308
Cost:
$5,000
- - - - $4,308 1,069 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,308
1,069
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,238
Cost:
$11,000
- - - - - - $10,890 - - - $(-2,652) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,890
-
lb
-
-
$
$(-2,652)
-
$
-
-
$
-
-
%
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,160,984
Cost:
$1,000,000
- - - - - - - - - - - - - - $5,160,984 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$5,160,984
-
%
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$17,902
Cost:
$10,000
- - - - - - - - $17,902 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$17,902
-
$
-
-
$
-
-
$
-
-
%
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,518,000
Cost:
$250,000
- - - - - - - - - - - - $1,518,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$1,518,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$6,711,011
Cost:
$1,276,725
$1,128 17,213 $451 43 $4,308 1,069 $10,890 - $17,902 - $(-2,652) - $1,518,000 - $5,160,984 - $1,128
17,213
kWh
$451
43
kW-months/year
$4,308
1,069
MMBtu
$10,890
-
lb
$17,902
-
$
$(-2,652)
-
$
$1,518,000
-
$
$5,160,984
-
%
TOTAL IMPLEMENTED Savings:
$18,200
Cost:
$10,120
$242 3,682 $56 5 - - - - $17,902 - - - - - - - $242
3,682
kWh
$56
5
kW-months/year
-
-
MMBtu
-
-
lb
$17,902
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production