IAC logo
IAC Assessment: LM0070
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LM0070
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Industrial Gears
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 122,000
Annual Production 1,000 Pieces
Production Hrs. Annual 4,420
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,951 1,782,354 kWh $0.12
Electricity Demand $36,097 4,440 kW-months/year $8.13
Electricity Fees $26,798 - $ -
TOTAL ENERGY COSTS $276,846
RECOMMENDED SAVINGS* $1,708,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $892,592
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.7122 DISCONNECT BALLASTS Savings:
$4,442
Cost:
-
$3,681 33,097 $761 86 - - - - - - $3,681
33,097
kWh
$761
86
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,970
Cost:
$110
$1,778 15,989 $192 24 - - - - - - $1,778
15,989
kWh
$192
24
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,542
Cost:
$1,950
$2,917 26,230 $625 71 - - - - - - $2,917
26,230
kWh
$625
71
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,020
Cost:
$1,000
$840 7,510 $180 20 - - - - - - $840
7,510
kWh
$180
20
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$486
Cost:
-
$412 3,716 $74 8 - - - - - - $412
3,716
kWh
$74
8
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$3,254
Cost:
$3,050
$3,119 28,032 $135 16 - - - - - - $3,119
28,032
kWh
$135
16
kW-months/year
-
-
$
-
-
$
-
-
%
07: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$13,976
Cost:
$1,000
- - - - - - $13,976 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,976
-
$
-
-
%
08: 4.452 ELIMINATE SHIFT Savings:
$15,698
Cost:
$1,000
$15,698 129,683 - - - - - - - - $15,698
129,683
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
09: 4.426 MODIFY WORKLOAD Savings:
$855,000
Cost:
$50,000
- - - - $(-20,000) - - - $875,000 - -
-
kWh
-
-
kW-months/year
$(-20,000)
-
$
-
-
$
$875,000
-
%
10: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$525,000
Cost:
$21,000
- - - - - - - - $525,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$525,000
-
%
11: 3.7141 IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM Savings:
$283,680
Cost:
$6,000
- - - - $283,680 - - - - - -
-
kWh
-
-
kW-months/year
$283,680
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,708,068
Cost:
$85,110
$28,445 244,257 $1,967 225 $263,680 - $13,976 - $1,400,000 - $28,445
244,257
kWh
$1,967
225
kW-months/year
$263,680
-
$
$13,976
-
$
$1,400,000
-
%
TOTAL IMPLEMENTED Savings:
$892,592
Cost:
$53,110
$22,409 189,995 $1,207 138 $(-20,000) - $13,976 - $875,000 - $22,409
189,995
kWh
$1,207
138
kW-months/year
$(-20,000)
-
$
$13,976
-
$
$875,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production