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IAC Assessment: LM0070
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IAC Assessment: LM0070
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Industrial Gears
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 122,000
Annual Production 1,000 Pieces
Production Hrs. Annual 4,420
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,951 1,782,354 kWh $0.12
Electricity Demand $36,097 4,440 kW-months/year $8.13
Electricity Fees $26,798 - $ -
TOTAL ENERGY COSTS $276,846
RECOMMENDED SAVINGS* $1,708,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $892,592
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.7122 DISCONNECT BALLASTS Savings:
$4,442
Cost:
-
$3,681 33,097 $761 86 - - - - - - $3,681
33,097
kWh
$761
86
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,970
Cost:
$110
$1,778 15,989 $192 24 - - - - - - $1,778
15,989
kWh
$192
24
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,542
Cost:
$1,950
$2,917 26,230 $625 71 - - - - - - $2,917
26,230
kWh
$625
71
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,020
Cost:
$1,000
$840 7,510 $180 20 - - - - - - $840
7,510
kWh
$180
20
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$486
Cost:
-
$412 3,716 $74 8 - - - - - - $412
3,716
kWh
$74
8
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$3,254
Cost:
$3,050
$3,119 28,032 $135 16 - - - - - - $3,119
28,032
kWh
$135
16
kW-months/year
-
-
$
-
-
$
-
-
%
07: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$13,976
Cost:
$1,000
- - - - - - $13,976 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,976
-
$
-
-
%
08: 4.4520 ELIMINATE SHIFT Savings:
$15,698
Cost:
$1,000
$15,698 129,683 - - - - - - - - $15,698
129,683
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
09: 4.4260 MODIFY WORKLOAD Savings:
$855,000
Cost:
$50,000
- - - - $(-20,000) - - - $875,000 - -
-
kWh
-
-
kW-months/year
$(-20,000)
-
$
-
-
$
$875,000
-
%
10: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$525,000
Cost:
$21,000
- - - - - - - - $525,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$525,000
-
%
11: 3.7141 IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM Savings:
$283,680
Cost:
$6,000
- - - - $283,680 - - - - - -
-
kWh
-
-
kW-months/year
$283,680
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,708,068
Cost:
$85,110
$28,445 244,257 $1,967 225 $263,680 - $13,976 - $1,400,000 - $28,445
244,257
kWh
$1,967
225
kW-months/year
$263,680
-
$
$13,976
-
$
$1,400,000
-
%
TOTAL IMPLEMENTED Savings:
$892,592
Cost:
$53,110
$22,409 189,995 $1,207 138 $(-20,000) - $13,976 - $875,000 - $22,409
189,995
kWh
$1,207
138
kW-months/year
$(-20,000)
-
$
$13,976
-
$
$875,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production