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IAC Assessment: LM0078
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IAC Assessment: LM0078
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Salsa
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales $50,000,000-$100,000,000
# of Employees 218
Plant Area (Sq.Ft.) 243,000
Annual Production 61,526,980 Pounds
Production Hrs. Annual 3,526
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,676 2,645,253 kWh $0.10
Electricity Demand $99,033 8,472 kW-months/year $11.69
Electricity Fees $16,104 - $ -
Natural Gas $252,818 40,507 MMBtu $6.24
TOTAL ENERGY COSTS $639,631
RECOMMENDED SAVINGS* $823,027 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $547,740
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,800
Cost:
$1,220
$9,775 89,702 $3,025 263 - - - - - - - - - - - - $9,775
89,702
kWh
$3,025
263
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
02: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$5,717
Cost:
$400
- - - - $1,424 228 $830 - - - $3,463 - - - - - -
-
kWh
-
-
kW-months/year
$1,424
228
MMBtu
$830
-
Tgal
-
-
$
$3,463
-
Tgal
-
-
$
-
-
%
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,064
Cost:
$264
- - - - $4,064 638 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,064
638
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,504
Cost:
$1,585
- - - - $5,504 882 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,504
882
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$238
Cost:
$142
$175 1,603 $63 6 - - - - - - - - - - - - $175
1,603
kWh
$63
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,731
Cost:
-
$3,474 31,875 $1,257 108 - - - - - - - - - - - - $3,474
31,875
kWh
$1,257
108
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$182,520
Cost:
$80,000
- - - - - - - - $182,520 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$182,520
-
$
-
-
Tgal
-
-
$
-
-
%
08: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$150,678
Cost:
$1,000
- - - - $678 53 - - - - - - $150,000 - - - -
-
kWh
-
-
kW-months/year
$678
53
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
$150,000
-
$
-
-
%
09: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$78,000
Cost:
$2,372
- - - - - - - - $78,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$78,000
-
$
-
-
Tgal
-
-
$
-
-
%
10: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$298,998
Cost:
$56,840
- - - - $3,998 310 - - - - - - $295,000 - - - -
-
kWh
-
-
kW-months/year
$3,998
310
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
$295,000
-
$
-
-
%
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$69,741
Cost:
$2,000
- - - - $(-4,467) (-346) - - $(-60,000) - - - - - $134,208 - -
-
kWh
-
-
kW-months/year
$(-4,467)
(-346)
MMBtu
-
-
Tgal
$(-60,000)
-
$
-
-
Tgal
-
-
$
$134,208
-
%
12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$10,036
Cost:
$4,988
$6,248 57,358 $3,788 326 - - - - - - - - - - - - $6,248
57,358
kWh
$3,788
326
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$823,027
Cost:
$150,811
$19,672 180,538 $8,133 703 $11,201 1,765 $830 - $200,520 - $3,463 - $445,000 - $134,208 - $19,672
180,538
kWh
$8,133
703
kW-months/year
$11,201
1,765
MMBtu
$830
-
Tgal
$200,520
-
$
$3,463
-
Tgal
$445,000
-
$
$134,208
-
%
TOTAL IMPLEMENTED Savings:
$547,740
Cost:
$63,451
$9,950 91,305 $3,088 269 $11,201 1,765 $830 - $(-60,000) - $3,463 - $445,000 - $134,208 - $9,950
91,305
kWh
$3,088
269
kW-months/year
$11,201
1,765
MMBtu
$830
-
Tgal
$(-60,000)
-
$
$3,463
-
Tgal
$445,000
-
$
$134,208
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Primary Product Increase in Production