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IAC Assessment: LM0090
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IAC Assessment: LM0090
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product thread rolling
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $1,000,000-$5,000,000
# of Employees 39
Plant Area (Sq.Ft.) 29,000
Annual Production 261,000 Pieces
Production Hrs. Annual 2,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $18,265 351,360 kWh $0.05
Electricity Demand $28,693 2,321 kW-months/year $12.36
Electricity Fees $6,750 - $ -
Natural Gas $3,143 305 MMBtu $10.30
TOTAL ENERGY COSTS $56,851
RECOMMENDED SAVINGS* $79,335 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $429
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,633
Cost:
-
$770 27,281 $863 62 - - - - - - - - $770
27,281
kWh
$863
62
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$429
Cost:
$280
$202 3,436 $227 17 - - - - - - - - $202
3,436
kWh
$227
17
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,100
Cost:
-
- - - - - - $2,100 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,100
-
$
-
-
$
-
-
%
04: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$2,898
Cost:
$2,000
$(-477) (-8,127) - - - - - - - - $3,375 - $(-477)
(-8,127)
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$3,375
-
%
05: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$45,000
Cost:
$32,440
- - - - - - - - $45,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$45,000
-
$
-
-
%
06: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$24,485
Cost:
$2,000
$(-4,127) (-70,272) $(-6,388) (-466) $(-70,000) - - - - - $105,000 - $(-4,127)
(-70,272)
kWh
$(-6,388)
(-466)
kW-months/year
$(-70,000)
-
$
-
-
$
-
-
$
$105,000
-
%
07: 2.7145 INSTALL SKYLIGHTS Savings:
$2,790
Cost:
$7,500
$2,179 37,089 $611 44 - - - - - - - - $2,179
37,089
kWh
$611
44
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$79,335
Cost:
$44,220
$(-1,453) (-10,593) $(-4,687) (-343) $(-70,000) - $2,100 - $45,000 - $108,375 - $(-1,453)
(-10,593)
kWh
$(-4,687)
(-343)
kW-months/year
$(-70,000)
-
$
$2,100
-
$
$45,000
-
$
$108,375
-
%
TOTAL IMPLEMENTED Savings:
$429
Cost:
$280
$202 3,436 $227 17 - - - - - - - - $202
3,436
kWh
$227
17
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production