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IAC Assessment: LM0097
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IAC Assessment: LM0097
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 65
Plant Area (Sq.Ft.) 28,800
Annual Production 50,000 Pounds
Production Hrs. Annual 2,168
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,014 1,211,057 kWh $0.08
Electricity Demand $50,906 5,868 kW-months/year $8.68
Electricity Fees $4,118 - $ -
TOTAL ENERGY COSTS $150,038
RECOMMENDED SAVINGS* $280,722 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,962
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$48,120
Cost:
$4,921
- - - - $(-850) (-113) $48,970 - -
-
kWh
-
-
kW-months/year
$(-850)
(-113)
MMBtu
$48,970
-
$
02: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$10,000
Cost:
$6,000
- - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,000
-
$
03: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$166,760
Cost:
$6,090
- - - - - - $166,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$166,760
-
$
04: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$53,375
Cost:
$1,500
- - - - - - $53,375 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$53,375
-
$
05: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$1,250
Cost:
-
- - - - - - $1,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,250
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$284
Cost:
$50
$176 2,233 $108 12 - - - - $176
2,233
kWh
$108
12
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$933
Cost:
$35,082
$575 7,302 $358 41 - - - - $575
7,302
kWh
$358
41
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$280,722
Cost:
$53,643
$751 9,535 $466 53 $(-850) (-113) $280,355 - $751
9,535
kWh
$466
53
kW-months/year
$(-850)
(-113)
MMBtu
$280,355
-
$
TOTAL IMPLEMENTED Savings:
$103,962
Cost:
$41,553
$751 9,535 $466 53 $(-850) (-113) $103,595 - $751
9,535
kWh
$466
53
kW-months/year
$(-850)
(-113)
MMBtu
$103,595
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes