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IAC Assessment: LM0099
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IAC Assessment: LM0099
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product vinyl compound
NAICS 325991 - Custom Compounding of Purchased Resins
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 5,832
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $591,300 8,761,712 kWh $0.07
Electricity Demand $251,764 24,564 kW-months/year $10.25
Electricity Fees $54,001 - $ -
TOTAL ENERGY COSTS $897,065
RECOMMENDED SAVINGS* $88,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,141
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,622
Cost:
$650
$1,231 12,369 $391 38 - - - - $1,231
12,369
kWh
$391
38
kW-months/year
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,318
Cost:
$3,000
$1,010 15,080 $308 30 - - - - $1,010
15,080
kWh
$308
30
kW-months/year
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$636
Cost:
-
$483 7,213 $153 14 - - - - $483
7,213
kWh
$153
14
kW-months/year
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$565
Cost:
-
$429 6,415 $136 13 - - - - $429
6,415
kWh
$136
13
kW-months/year
-
-
$
-
-
$
05: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$3,774
Cost:
$3,920
- - - - $3,774 - - - -
-
kWh
-
-
kW-months/year
$3,774
-
$
-
-
$
06: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$68,594
Cost:
$1,000
- - - - - - $68,594 - -
-
kWh
-
-
kW-months/year
-
-
$
$68,594
-
$
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$12,120
Cost:
$968
- - - - $12,120 - - - -
-
kWh
-
-
kW-months/year
$12,120
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$88,629
Cost:
$9,538
$3,153 41,077 $988 95 $15,894 - $68,594 - $3,153
41,077
kWh
$988
95
kW-months/year
$15,894
-
$
$68,594
-
$
TOTAL IMPLEMENTED Savings:
$4,141
Cost:
$3,650
$3,153 41,077 $988 95 - - - - $3,153
41,077
kWh
$988
95
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product