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IAC Assessment: LM0112
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IAC Assessment: LM0112
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IAC Center Loyola Marymount University
Assessment Year 2006
Principal Product seals and valves
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 182,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,280
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $399,704 6,093,966 kWh $0.07
Electricity Demand $252,349 14,086 kW-months/year $17.91
Natural Gas $72,038 8,630 MMBtu $8.35
TOTAL ENERGY COSTS $724,091
RECOMMENDED SAVINGS* $466,741 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,093
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$615
Cost:
$200
$414 5,588 $201 11 - - - - $414
5,588
kWh
$201
11
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$19,700
Cost:
-
$19,700 197,000 - - - - - - $19,700
197,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,130
Cost:
$8,728
$667 9,017 $463 25 - - - - $667
9,017
kWh
$463
25
kW-months/year
-
-
MMBtu
-
-
$
04: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$433,948
Cost:
$1,000
$25,948 350,750 - - - - $408,000 - $25,948
350,750
kWh
-
-
kW-months/year
-
-
MMBtu
$408,000
-
$
05: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$10,000
Cost:
-
- - - - $10,000 1,206 - - -
-
kWh
-
-
kW-months/year
$10,000
1,206
MMBtu
-
-
$
06: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$1,348
Cost:
-
$1,348 18,224 - - - - - - $1,348
18,224
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$466,741
Cost:
$9,928
$48,077 580,579 $664 36 $10,000 1,206 $408,000 - $48,077
580,579
kWh
$664
36
kW-months/year
$10,000
1,206
MMBtu
$408,000
-
$
TOTAL IMPLEMENTED Savings:
$3,093
Cost:
$8,928
$2,429 32,829 $664 36 - - - - $2,429
32,829
kWh
$664
36
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost