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IAC Assessment: MA0344
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IAC Assessment: MA0344
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IAC Center University of Massachusetts
Assessment Year 1995
Principal Product reflow ovens
NAICS n/a
SIC 3567 - Industrial Furnaces And Ovens
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 33,000
Annual Production 250 Pieces
Production Hrs. Annual 4,862
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,047 565,358 kWh $0.12
LPG $19,324 1,955 MMBtu $9.88
TOTAL ENERGY COSTS $97,177
RECOMMENDED SAVINGS* $68,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,351
#|Description Savings
Cost
Status Electricity Usage LPG Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage LPG Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,107
Cost:
$2,446
$177 2,052 $5,930 602 - - - - - - - - $177
2,052
kWh
$5,930
602
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,398
Cost:
$24,197
$5,398 47,479 - - - - - - - - - - $5,398
47,479
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,909
Cost:
-
$2,909 32,532 - - - - - - - - - - $2,909
32,532
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,098
Cost:
$798
$1,098 9,965 - - - - - - - - - - $1,098
9,965
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$598
Cost:
-
- - - - - - $598 - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
$598
-
$
-
-
$
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$344
Cost:
-
$46 586 $298 30 - - - - - - - - $46
586
kWh
$298
30
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$22,500
Cost:
-
- - - - - - - - $22,500 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$22,500
-
$
-
-
$
08: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$16,229
Cost:
$4,500
- - - - - - - - $16,229 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$16,229
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$11,867
Cost:
$5,000
$(-1,276) (-6,155) - - - - - - - - $13,143 - $(-1,276)
(-6,155)
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$13,143
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,920
Cost:
-
- - - - $1,920 6,000 - - - - - - -
-
kWh
-
-
MMBtu
$1,920
6,000
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$68,970
Cost:
$36,941
$8,352 86,459 $6,228 632 $1,920 6,000 $598 - $38,729 - $13,143 - $8,352
86,459
kWh
$6,228
632
MMBtu
$1,920
6,000
lb
$598
-
$
$38,729
-
$
$13,143
-
$
TOTAL IMPLEMENTED Savings:
$4,351
Cost:
$798
$4,053 43,083 $298 30 - - - - - - - - $4,053
43,083
kWh
$298
30
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage LPG Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage LPG Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost