IAC logo
IAC Assessment: MA0350
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0350
IAC Center University of Massachusetts
Assessment Year 1995
Principal Product Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 299
Plant Area (Sq.Ft.) 110,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 5,380
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $388,564 3,404,748 kWh $0.11
Natural Gas $26,676 3,210 MMBtu $8.31
Fuel Oil #2 $3,365 785 MMBtu $4.29
Fuel Oil #4 $4,745 1,195 MMBtu $3.97
TOTAL ENERGY COSTS $434,287
RECOMMENDED SAVINGS* $46,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,047
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Fuel Oil #4 Water Disposal Water Consumption Electricity Usage Natural Gas Fuel Oil #2 Fuel Oil #4 Water Disposal Water Consumption
$ kWh $ MMBtu $ MMBtu $ MMBtu $ Tgal $ Tgal
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$18,981
Cost:
$7,000
- - $11,689 1,506 $3,124 728 $4,168 1,106 - - - - -
-
kWh
$11,689
1,506
MMBtu
$3,124
728
MMBtu
$4,168
1,106
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$15,250
Cost:
$28,000
$19,394 125,147 $(-4,144) (-534) - - - - - - - - $19,394
125,147
kWh
$(-4,144)
(-534)
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,705
Cost:
$630
$6,705 77,960 - - - - - - - - - - $6,705
77,960
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,806
Cost:
$870
$1,806 17,878 - - - - - - - - - - $1,806
17,878
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,260
Cost:
$500
$1,260 14,654 - - - - - - - - - - $1,260
14,654
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,118
Cost:
$2,813
$1,118 10,551 - - - - - - - - - - $1,118
10,551
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,050
Cost:
$400
$(-212) (-2,052) - - - - - - $901 275,000 $361 - $(-212)
(-2,052)
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$901
275,000
Tgal
$361
-
Tgal
TOTAL RECOMMENDED Savings:
$46,170
Cost:
$40,213
$30,071 244,138 $7,545 972 $3,124 728 $4,168 1,106 $901 275,000 $361 - $30,071
244,138
kWh
$7,545
972
MMBtu
$3,124
728
MMBtu
$4,168
1,106
MMBtu
$901
275,000
Tgal
$361
-
Tgal
TOTAL IMPLEMENTED Savings:
$22,047
Cost:
$8,370
$3,066 32,532 $11,689 1,506 $3,124 728 $4,168 1,106 - - - - $3,066
32,532
kWh
$11,689
1,506
MMBtu
$3,124
728
MMBtu
$4,168
1,106
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu $ Tgal $ Tgal
Electricity Usage Natural Gas Fuel Oil #2 Fuel Oil #4 Water Disposal Water Consumption Electricity Usage Natural Gas Fuel Oil #2 Fuel Oil #4 Water Disposal Water Consumption