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IAC Assessment: MA0375
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IAC Assessment: MA0375
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IAC Center University of Massachusetts
Assessment Year 1996
Principal Product Metal Platings, Fabricated Metal Furniture Parts, Baby Furni
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 48
Plant Area (Sq.Ft.) 140,000
Annual Production 0 Units
Production Hrs. Annual 2,375
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,685 1,875,440 kWh $0.06
Electricity Demand $64,498 6,720 kW-months/year $9.60
Electricity Fees $879 - $ -
Natural Gas $75,907 23,393 MMBtu $3.24
Fuel Oil #2 $8,845 1,749 MMBtu $5.06
Fuel Oil #6 $101,506 29,532 MMBtu $3.44
TOTAL ENERGY COSTS $365,320
RECOMMENDED SAVINGS* $70,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,021
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ lb $ $ $ $
01: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$7,468
Cost:
$4,677
$(-212) (-3,517) - - $3,546 1,200 $4,134 1,200 - - - - - - - - $(-212)
(-3,517)
kWh
-
-
kW-months/year
$3,546
1,200
MMBtu
$4,134
1,200
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,121
Cost:
$1,100
$2,121 31,360 - - - - - - - - - - - - - - $2,121
31,360
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$329
Cost:
-
$363 5,275 - - - - - - $(-34) 29 - - - - - - $363
5,275
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-34)
29
gal
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$456
Cost:
$157
$456 6,741 - - - - - - - - - - - - - - $456
6,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$444
Cost:
$290
- - - - $141 47 $303 88 - - - - - - - - -
-
kWh
-
-
kW-months/year
$141
47
MMBtu
$303
88
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$683
Cost:
$1,590
- - - - $240 61 $443 112 - - - - - - - - -
-
kWh
-
-
kW-months/year
$240
61
MMBtu
$443
112
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$310
Cost:
$1,888
- - - - $310 105 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$310
105
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,823
Cost:
$47,265
$5,076 77,667 $3,747 379 - - - - - - - - - - - - $5,076
77,667
kWh
$3,747
379
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.4145 USE MAGNETIC TECHNOLOGY TO TREAT WATER Savings:
$9,036
Cost:
$6,000
- - - - - - - - - - - - - - $9,036 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$9,036
-
$
10: 3.7391 IMPLEMENT A MAINTENANCE PROGRAM TO KEEP RACKS AND TANKS FREE OF RUST, CRACKS, OR CORROSION Savings:
$1,125
Cost:
$400
- - - - - - - - - - - - $1,125 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
$1,125
-
$
-
-
$
11: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$10,877
Cost:
$31,500
- - - - $(-604) (-204) $(-703) (-204) - - $12,184 128,250 - - - - -
-
kWh
-
-
kW-months/year
$(-604)
(-204)
MMBtu
$(-703)
(-204)
MMBtu
-
-
gal
$12,184
128,250
lb
-
-
$
-
-
$
12: 3.5242 RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE Savings:
$28,830
Cost:
$97,000
- - - - - - - - - - - - $28,830 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
$28,830
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,502
Cost:
$191,867
$7,804 117,526 $3,747 379 $3,633 1,209 $4,177 1,196 $(-34) 29 $12,184 128,250 $29,955 - $9,036 - $7,804
117,526
kWh
$3,747
379
kW-months/year
$3,633
1,209
MMBtu
$4,177
1,196
MMBtu
$(-34)
29
gal
$12,184
128,250
lb
$29,955
-
$
$9,036
-
$
TOTAL IMPLEMENTED Savings:
$3,021
Cost:
$1,547
$2,577 38,101 - - $141 47 $303 88 - - - - - - - - $2,577
38,101
kWh
-
-
kW-months/year
$141
47
MMBtu
$303
88
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost