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IAC Assessment: MA0485
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IAC Assessment: MA0485
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Milk powder, butter, condensed milk, bulk milk
NAICS n/a
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 40,000
Annual Production 106,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $592,925 15,264,000 kWh $0.04
Electricity Demand $398,540 28,413 kW-months/year $14.03
Electricity Fees $116,996 - $ -
Natural Gas $543,168 107,470 MMBtu $5.05
Fuel Oil #6 $145,240 33,485 MMBtu $4.34
TOTAL ENERGY COSTS $1,895,541
RECOMMENDED SAVINGS* $40,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$14,400
Cost:
-
- - - - $86,700 14,400 $(-72,300) (-14,400) - - -
-
kWh
-
-
kW-months/year
$86,700
14,400
MMBtu
$(-72,300)
(-14,400)
MMBtu
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,000
Cost:
$40,000
- - - - $3,900 650 $4,100 825 - - -
-
kWh
-
-
kW-months/year
$3,900
650
MMBtu
$4,100
825
MMBtu
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$4,000
Cost:
$12,000
- - - - $1,600 260 $1,700 330 $700 - -
-
kWh
-
-
kW-months/year
$1,600
260
MMBtu
$1,700
330
MMBtu
$700
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,000
Cost:
-
$4,000 97,000 - - - - - - - - $4,000
97,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,100
Cost:
$10,000
$1,500 37,000 $1,600 113 - - - - - - $1,500
37,000
kWh
$1,600
113
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,800
Cost:
-
$2,800 68,000 - - - - - - - - $2,800
68,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,300
Cost:
$10,000
- - - - $1,100 180 $1,200 230 - - -
-
kWh
-
-
kW-months/year
$1,100
180
MMBtu
$1,200
230
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,000
Cost:
-
$1,000 24,000 - - - - - - - - $1,000
24,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
09: 2.2123 INSULATE FEEDWATER TANK Savings:
$800
Cost:
$2,000
- - - - $400 60 $400 70 - - -
-
kWh
-
-
kW-months/year
$400
60
MMBtu
$400
70
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$40,400
Cost:
$74,000
$9,300 226,000 $1,600 113 $93,700 15,550 $(-64,900) (-12,945) $700 - $9,300
226,000
kWh
$1,600
113
kW-months/year
$93,700
15,550
MMBtu
$(-64,900)
(-12,945)
MMBtu
$700
-
Tgal
TOTAL IMPLEMENTED Savings:
$18,000
Cost:
$34,000
$9,300 226,000 $1,600 113 $3,100 500 $3,300 630 $700 - $9,300
226,000
kWh
$1,600
113
kW-months/year
$3,100
500
MMBtu
$3,300
630
MMBtu
$700
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Consumption