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IAC Assessment: MA0537
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IAC Assessment: MA0537
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Non-ferrous wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 105,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,200
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,952 3,606,400 kWh $0.06
Electricity Demand $85,665 10,320 kW-months/year $8.30
Natural Gas $53,433 63,325 MMBtu $0.84
TOTAL ENERGY COSTS $340,050
RECOMMENDED SAVINGS* $171,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,064
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$94,545
Cost:
$112,240
$121,641 2,145,000 $39,928 4,714 $(-67,024) (-8,134) - - - - $121,641
2,145,000
kWh
$39,928
4,714
kW-months/year
$(-67,024)
(-8,134)
MMBtu
-
-
$
-
-
$
02: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$61,752
Cost:
$240,000
$(-9,894) (-174,600) $(-15,165) (-1,790) - - $87,811 - $(-1,000) - $(-9,894)
(-174,600)
kWh
$(-15,165)
(-1,790)
kW-months/year
-
-
MMBtu
$87,811
-
$
$(-1,000)
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,180
Cost:
$8,000
- - $11,180 1,320 - - - - - - -
-
kWh
$11,180
1,320
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,446
Cost:
$10,396
$2,198 15,200 $248 29 - - - - - - $2,198
15,200
kWh
$248
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$1,043
Cost:
$3,500
$1,043 18,400 - - - - - - - - $1,043
18,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$464
Cost:
$150
$464 7,600 - - - - - - - - $464
7,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$154
Cost:
-
$154 3,200 - - - - - - - - $154
3,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$171,584
Cost:
$374,286
$115,606 2,014,800 $36,191 4,273 $(-67,024) (-8,134) $87,811 - $(-1,000) - $115,606
2,014,800
kWh
$36,191
4,273
kW-months/year
$(-67,024)
(-8,134)
MMBtu
$87,811
-
$
$(-1,000)
-
$
TOTAL IMPLEMENTED Savings:
$3,064
Cost:
$10,546
$2,816 26,000 $248 29 - - - - - - $2,816
26,000
kWh
$248
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost By-product Production