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IAC logo
IAC Assessment: MA0565
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: MA0565
IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Composite decking
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $20,000,000
# of Employees 50
Plant Area (Sq.Ft.) 40,000
Annual Production 27,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,581 2,536,240 kWh $0.06
Electricity Demand $40,612 4,843 kW/month $8.39
Electricity Fees $781 - $ -
Natural Gas $49,700 4,625 MMBtu $10.75
TOTAL ENERGY COSTS $250,674
RECOMMENDED SAVINGS* $285,622 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $279,878
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Natural Gas Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$216,000
Cost:
$125,000
- - - - - - $216,000 - -
-
kWh
-
-
MMBtu
-
-
$
$216,000
-
$
02: 4.1250 MODIFY PROCESS TO REDUCE MATERIAL COSTS Savings:
$57,540
Cost:
$40,000
$(-2,660) (-35,300) - - $60,200 - - - $(-2,660)
(-35,300)
kWh
-
-
MMBtu
$60,200
-
$
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,088
Cost:
$8,000
$5,088 67,800 - - - - - - $5,088
67,800
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.1224 REPLACE BOILER Savings:
$2,760
Cost:
$750
- - $2,760 259 - - - - -
-
kWh
$2,760
259
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,705
Cost:
$754
- - $2,705 254 - - - - -
-
kWh
$2,705
254
MMBtu
-
-
$
-
-
$
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$873
Cost:
$300
- - $873 82 - - - - -
-
kWh
$873
82
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$656
Cost:
$548
$656 8,709 - - - - - - $656
8,709
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$285,622
Cost:
$175,352
$3,084 41,209 $6,338 595 $60,200 - $216,000 - $3,084
41,209
kWh
$6,338
595
MMBtu
$60,200
-
$
$216,000
-
$
TOTAL IMPLEMENTED Savings:
$279,878
Cost:
$166,804
$(-2,660) (-35,300) $6,338 595 $60,200 - $216,000 - $(-2,660)
(-35,300)
kWh
$6,338
595
MMBtu
$60,200
-
$
$216,000
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Natural Gas Primary Raw Material One-time Revenue or Avoided Cost