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IAC Assessment: MA0593
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IAC Assessment: MA0593
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product golf club shafts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 500,000
Annual Production 3,650,000 Pieces
Production Hrs. Annual 5,880
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $386,790 5,983,781 kWh $0.06
Electricity Demand $148,426 21,083 kW-months/year $7.04
Electricity Fees $24,755 - $ -
Natural Gas $792,303 79,776 MMBtu $9.93
TOTAL ENERGY COSTS $1,352,274
RECOMMENDED SAVINGS* $244,907 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $237,767
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,728
Cost:
$112,064
$38,206 545,800 $5,522 790 - - $38,206
545,800
kWh
$5,522
790
kW-months/year
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$39,365
Cost:
$150
- - - - $39,365 3,308 -
-
kWh
-
-
kW-months/year
$39,365
3,308
MMBtu
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$41,651
Cost:
$69,000
$(-3,675) (-52,500) $(-525) (-75) $45,851 3,853 $(-3,675)
(-52,500)
kWh
$(-525)
(-75)
kW-months/year
$45,851
3,853
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$32,612
Cost:
$45,522
- - $32,612 4,600 - - -
-
kWh
$32,612
4,600
kW-months/year
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,990
Cost:
$50,000
- - - - $23,990 2,016 -
-
kWh
-
-
kW-months/year
$23,990
2,016
MMBtu
06: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$16,246
Cost:
$4,000
$16,246 256,100 - - - - $16,246
256,100
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$15,042
Cost:
$22,620
- - - - $15,042 1,264 -
-
kWh
-
-
kW-months/year
$15,042
1,264
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,919
Cost:
$170
$12,919 195,600 - - - - $12,919
195,600
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,140
Cost:
$6,500
- - - - $7,140 600 -
-
kWh
-
-
kW-months/year
$7,140
600
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,718
Cost:
$12,500
$4,326 61,800 $(-608) (-87) - - $4,326
61,800
kWh
$(-608)
(-87)
kW-months/year
-
-
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,510
Cost:
$3,010
- - - - $3,510 295 -
-
kWh
-
-
kW-months/year
$3,510
295
MMBtu
12: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$3,677
Cost:
$1,639
- - - - $3,677 309 -
-
kWh
-
-
kW-months/year
$3,677
309
MMBtu
13: 2.2514 COVER OPEN TANKS Savings:
$1,309
Cost:
$1,470
- - - - $1,309 110 -
-
kWh
-
-
kW-months/year
$1,309
110
MMBtu
TOTAL RECOMMENDED Savings:
$244,907
Cost:
$328,645
$68,022 1,006,800 $37,001 5,228 $139,884 11,755 $68,022
1,006,800
kWh
$37,001
5,228
kW-months/year
$139,884
11,755
MMBtu
TOTAL IMPLEMENTED Savings:
$237,767
Cost:
$322,145
$68,022 1,006,800 $37,001 5,228 $132,744 11,155 $68,022
1,006,800
kWh
$37,001
5,228
kW-months/year
$132,744
11,155
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas