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IAC Assessment: MA0604
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IAC Assessment: MA0604
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Die Cast Products
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 75,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 4,905
Location (State) RI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,684 1,768,800 kWh $0.09
Electricity Demand $21,934 6,667 kW-months/year $3.29
Natural Gas $334,038 33,346 MMBtu $10.02
TOTAL ENERGY COSTS $512,656
RECOMMENDED SAVINGS* $89,548 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,657
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$33,327
Cost:
$2,600
- - - - $1,369 109 $38,400 - $(-6,442) - -
-
kWh
-
-
kW-months/year
$1,369
109
MMBtu
$38,400
-
$
$(-6,442)
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,912
Cost:
$14,335
- - - - $20,912 1,664 - - - - -
-
kWh
-
-
kW-months/year
$20,912
1,664
MMBtu
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,796
Cost:
$67,450
$14,796 123,300 - - - - - - - - $14,796
123,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6226 OPTIMIZE FILTRATION CLEANING / REPLACEMENT TO MINIMIZE AIR RESISTANCE Savings:
$8,539
Cost:
$8,050
$8,184 68,200 $355 93 - - - - - - $8,184
68,200
kWh
$355
93
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,518
Cost:
$12,500
$5,124 42,700 $394 104 - - - - - - $5,124
42,700
kWh
$394
104
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,250
Cost:
$8,000
- - $3,250 988 - - - - - - -
-
kWh
$3,250
988
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,206
Cost:
$13,536
$2,976 24,800 $230 61 - - - - - - $2,976
24,800
kWh
$230
61
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,548
Cost:
$126,471
$31,080 259,000 $4,229 1,246 $22,281 1,773 $38,400 - $(-6,442) - $31,080
259,000
kWh
$4,229
1,246
kW-months/year
$22,281
1,773
MMBtu
$38,400
-
$
$(-6,442)
-
$
TOTAL IMPLEMENTED Savings:
$32,657
Cost:
$35,921
$11,160 93,000 $585 154 $20,912 1,664 - - - - $11,160
93,000
kWh
$585
154
kW-months/year
$20,912
1,664
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost