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IAC Assessment: MA0610
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DOE MESC
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IAC Assessment: MA0610
IAC Center University of Massachusetts
Assessment Year 2007
Principal Product Silicone extrusions moldings
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 28,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,339 746,091 kWh $0.10
Electricity Demand $35,876 3,025 kW-months/year $11.86
Electricity Fees $4,314 - $ -
LPG $14,896 1,012 MMBtu $14.72
TOTAL ENERGY COSTS $133,425
RECOMMENDED SAVINGS* $25,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes By-product Production Electricity Usage Electricity Demand Personnel Changes By-product Production
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,053
Cost:
$49,555
$6,857 65,300 $2,196 188 - - - - $6,857
65,300
kWh
$2,196
188
kW-months/year
-
-
$
-
-
$
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,760
Cost:
$7,600
- - - - - - $5,760 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,760
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,399
Cost:
$10,600
$4,399 41,900 - - - - - - $4,399
41,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,743
Cost:
$4,700
$4,263 40,600 - - $(-520) - - - $4,263
40,600
kWh
-
-
kW-months/year
$(-520)
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,320
Cost:
$2,782
$2,320 22,100 - - - - - - $2,320
22,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$94
Cost:
$100
$94 900 - - - - - - $94
900
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,369
Cost:
$75,337
$17,933 170,800 $2,196 188 $(-520) - $5,760 - $17,933
170,800
kWh
$2,196
188
kW-months/year
$(-520)
-
$
$5,760
-
$
TOTAL IMPLEMENTED Savings:
$13,996
Cost:
$23,000
$8,756 83,400 - - $(-520) - $5,760 - $8,756
83,400
kWh
-
-
kW-months/year
$(-520)
-
$
$5,760
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes By-product Production Electricity Usage Electricity Demand Personnel Changes By-product Production