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IAC Assessment: MA0635
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IAC Assessment: MA0635
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IAC Center University of Massachusetts
Assessment Year 2008
Principal Product Cold rolled and drawn metal parts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 99,920
Annual Production 14,100,000 Pounds
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $296,411 2,227,200 kWh $0.13
Electricity Demand $31,737 6,832 kW-months/year $4.65
LPG $21,533 1,577 MMBtu $13.65
Fuel Oil #2 $239,517 18,089 MMBtu $13.24
TOTAL ENERGY COSTS $620,734
RECOMMENDED SAVINGS* $132,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,524
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Fuel Oil #2 Water Disposal Electricity Usage Electricity Demand Natural Gas LPG Fuel Oil #2 Water Disposal
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal
01: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$17,227
Cost:
$51,900
- - - - - - $17,227 1,262 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,227
1,262
MMBtu
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,508
Cost:
$40,166
$19,930 170,344 $1,578 343 - - - - - - - - $19,930
170,344
kWh
$1,578
343
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
03: 2.7314 REDUCE VENTILATION AIR Savings:
$21,303
Cost:
$8,200
- - - - - - - - $21,303 1,609 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$21,303
1,609
MMBtu
-
-
Tgal
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$18,922
Cost:
$4,000
- - - - - - - - - - $18,922 9,461,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$18,922
9,461,000
Tgal
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$16,990
Cost:
$27,590
- - - - $(-244,040) (-19,665) $21,530 1,576 $239,500 18,089 - - -
-
kWh
-
-
kW-months/year
$(-244,040)
(-19,665)
MMBtu
$21,530
1,576
MMBtu
$239,500
18,089
MMBtu
-
-
Tgal
06: 2.2514 COVER OPEN TANKS Savings:
$13,756
Cost:
$53,000
- - - - - - - - $13,756 1,039 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$13,756
1,039
MMBtu
-
-
Tgal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,446
Cost:
$3,288
- - - - - - - - $10,446 789 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$10,446
789
MMBtu
-
-
Tgal
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$4,508
Cost:
$12,000
- - - - - - - - $4,508 340 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$4,508
340
MMBtu
-
-
Tgal
09: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,255
Cost:
$5,700
$3,255 28,557 - - - - - - - - - - $3,255
28,557
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,859
Cost:
$1,200
$4,380 37,440 $663 144 - - $(-2,184) (-160) - - - - $4,380
37,440
kWh
$663
144
kW-months/year
-
-
MMBtu
$(-2,184)
(-160)
MMBtu
-
-
MMBtu
-
-
Tgal
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,035
Cost:
$1,600
$1,035 8,845 - - - - - - - - - - $1,035
8,845
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
12: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$880
Cost:
$500
$880 7,527 - - - - - - - - - - $880
7,527
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$132,689
Cost:
$209,144
$29,480 252,713 $2,241 487 $(-244,040) (-19,665) $36,573 2,678 $289,513 21,866 $18,922 9,461,000 $29,480
252,713
kWh
$2,241
487
kW-months/year
$(-244,040)
(-19,665)
MMBtu
$36,573
2,678
MMBtu
$289,513
21,866
MMBtu
$18,922
9,461,000
Tgal
TOTAL IMPLEMENTED Savings:
$99,524
Cost:
$148,478
$880 7,527 - - $(-244,040) (-19,665) $38,757 2,838 $285,005 21,526 $18,922 9,461,000 $880
7,527
kWh
-
-
kW-months/year
$(-244,040)
(-19,665)
MMBtu
$38,757
2,838
MMBtu
$285,005
21,526
MMBtu
$18,922
9,461,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas LPG Fuel Oil #2 Water Disposal Electricity Usage Electricity Demand Natural Gas LPG Fuel Oil #2 Water Disposal