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IAC Assessment: MA0754
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IAC Assessment: MA0754
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IAC Center University of Massachusetts
Assessment Year 2016
Principal Product Chemicals for personal care industry
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 61
Plant Area (Sq.Ft.) 163,000
Annual Production 7,900 Tons
Production Hrs. Annual 8,760
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,383,404 17,634,750 kWh $0.14
Electricity Demand $99,138 30,785 kW-months/year $3.22
Electricity Fees $(-77) - $ -
Natural Gas $1,397,304 163,046 MMBtu $8.57
TOTAL ENERGY COSTS $3,987,346
RECOMMENDED SAVINGS* $1,908,752 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,725
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Fees Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ $ $ MMBtu $ Tgal $ $ $ Tgal
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$1,595,248
Cost:
$5,445,000
$2,103,177 15,579,089 $342,740 - $(-539,087) (-62,904) - - $(-311,582) - - - $2,103,177
15,579,089
kWh
$342,740
-
$
$(-539,087)
(-62,904)
MMBtu
-
-
Tgal
$(-311,582)
-
$
-
-
Tgal
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$112,215
Cost:
$1,000
$112,215 831,223 - - - - - - - - - - $112,215
831,223
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$71,309
Cost:
$500,000
$71,309 528,214 - - - - - - - - - - $71,309
528,214
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$62,104
Cost:
$250,000
- - - - $33,337 3,890 $20,329 3,586 - - $8,438 - -
-
kWh
-
-
$
$33,337
3,890
MMBtu
$20,329
3,586
Tgal
-
-
$
$8,438
-
Tgal
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$34,769
Cost:
$3,000
- - - - - - $34,769 6,134 - - - - -
-
kWh
-
-
$
-
-
MMBtu
$34,769
6,134
Tgal
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,043
Cost:
$13,895
$25,043 185,507 - - - - - - - - - - $25,043
185,507
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,913
Cost:
$4,940
$6,913 51,208 - - - - - - - - - - $6,913
51,208
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$1,151
Cost:
$500
$1,151 8,528 - - - - - - - - - - $1,151
8,528
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,908,752
Cost:
$6,218,335
$2,319,808 17,183,769 $342,740 - $(-505,750) (-59,014) $55,098 9,720 $(-311,582) - $8,438 - $2,319,808
17,183,769
kWh
$342,740
-
$
$(-505,750)
(-59,014)
MMBtu
$55,098
9,720
Tgal
$(-311,582)
-
$
$8,438
-
Tgal
TOTAL IMPLEMENTED Savings:
$66,725
Cost:
$21,835
$31,956 236,715 - - - - $34,769 6,134 - - - - $31,956
236,715
kWh
-
-
$
-
-
MMBtu
$34,769
6,134
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Fees Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Fees Natural Gas Water Disposal Administrative Changes Water Consumption