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IAC Assessment: ME0234
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DOE MESC
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IAC Assessment: ME0234
IAC Center University of Maine
Assessment Year 1998
Principal Product Hardwood Flooring
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 550,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,240
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,691 3,456,038 kWh $0.07
Electricity Demand $79,588 8,020 kW-months/year $9.92
Electricity Fees $5,056 - $ -
Natural Gas $6,882 755 MMBtu $9.12
TOTAL ENERGY COSTS $347,175
RECOMMENDED SAVINGS* $89,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,899
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Administrative Changes Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Administrative Changes Water Consumption Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $ $ Tgal $ $ $ $
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$38,400
Cost:
$50,000
- - - - - - - - - - - - $38,400 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$38,400
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$19,979
Cost:
$12,932
$5,040 71,805 $1,431 144 $(-2,136) (-240) - - - - - - $15,644 - - - - - - - $5,040
71,805
kWh
$1,431
144
kW-months/year
$(-2,136)
(-240)
MMBtu
-
-
gal
-
-
gal
-
-
lb
$15,644
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,153
Cost:
$10,580
$6,364 90,856 $1,789 180 - - - - - - - - - - - - - - - - $6,364
90,856
kWh
$1,789
180
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,482
Cost:
$4,476
$3,826 48,652 $656 66 - - - - - - - - - - - - - - - - $3,826
48,652
kWh
$656
66
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,284
Cost:
$800
$2,284 32,532 - - - - - - - - - - - - - - - - - - $2,284
32,532
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$975
Cost:
$500
$975 14,068 - - - - - - - - - - - - - - - - - - $975
14,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$12,512
Cost:
$12,000
$(-3,675) (-52,755) $(-894) (-90) - - $12,627 2,056,600 - - - - - - $4,454 - - - - - $(-3,675)
(-52,755)
kWh
$(-894)
(-90)
kW-months/year
-
-
MMBtu
$12,627
2,056,600
gal
-
-
gal
-
-
lb
-
-
$
$4,454
-
Tgal
-
-
$
-
-
$
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$150
Cost:
-
- - - - - - - - - - - - - - - - - - $150 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
$150
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,887
Cost:
$3,000
- - - - - - - - - - $1,887 66 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$1,887
66
lb
-
-
$
-
-
Tgal
-
-
$
-
-
$
10: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$1,114
Cost:
$7,000
$654 9,086 $357 36 - - - - $9 25 - - - - - - $94 - - - $654
9,086
kWh
$357
36
kW-months/year
-
-
MMBtu
-
-
gal
$9
25
gal
-
-
lb
-
-
$
-
-
Tgal
$94
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,936
Cost:
$101,288
$15,468 214,244 $3,339 336 $(-2,136) (-240) $12,627 2,056,600 $9 25 $1,887 66 $54,044 - $4,454 - $94 - $150 - $15,468
214,244
kWh
$3,339
336
kW-months/year
$(-2,136)
(-240)
MMBtu
$12,627
2,056,600
gal
$9
25
gal
$1,887
66
lb
$54,044
-
$
$4,454
-
Tgal
$94
-
$
$150
-
$
TOTAL IMPLEMENTED Savings:
$87,899
Cost:
$98,288
$15,468 214,244 $3,339 336 $(-2,136) (-240) $12,627 2,056,600 $9 25 - - $54,044 - $4,454 - $94 - - - $15,468
214,244
kWh
$3,339
336
kW-months/year
$(-2,136)
(-240)
MMBtu
$12,627
2,056,600
gal
$9
25
gal
-
-
lb
$54,044
-
$
$4,454
-
Tgal
$94
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Administrative Changes Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Administrative Changes Water Consumption Primary Product By-product Production