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IAC Assessment: ME0265
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IAC Assessment: ME0265
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IAC Center University of Maine
Assessment Year 1999
Principal Product CNC Machine Work
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 64,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 5,750
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,205 2,066,237 kWh $0.07
Electricity Demand $41,594 4,503 kW-months/year $9.24
Electricity Fees $12,826 - $ -
LPG $7,970 811 MMBtu $9.83
Fuel Oil #2 $5,800 913 MMBtu $6.35
Other Gas $5,149 767 MMBtu $6.71
TOTAL ENERGY COSTS $226,544
RECOMMENDED SAVINGS* $216,079 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Administrative Changes Electricity Usage Electricity Demand LPG Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$162,850
Cost:
$58,000
- - - - $(-16,400) (-2,000) $179,250 - -
-
kWh
-
-
kW-months/year
$(-16,400)
(-2,000)
MMBtu
$179,250
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$22,650
Cost:
-
- - - - - - $22,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,650
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,135
Cost:
$7,936
$4,917 70,340 $1,218 146 - - - - $4,917
70,340
kWh
$1,218
146
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,352
Cost:
$4,484
$2,923 41,911 $3,429 61 - - - - $2,923
41,911
kWh
$3,429
61
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,895
Cost:
$1,275
$3,895 111,372 - - - - - - $3,895
111,372
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,388
Cost:
-
- - - - - - $2,388 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,388
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,916
Cost:
$2,916
- - - - $2,916 244 - - -
-
kWh
-
-
kW-months/year
$2,916
244
MMBtu
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,720
Cost:
$1,075
$1,972 26,671 $940 108 $(-1,192) (-121) - - $1,972
26,671
kWh
$940
108
kW-months/year
$(-1,192)
(-121)
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,397
Cost:
$220
$1,397 19,930 - - - - - - $1,397
19,930
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,304
Cost:
-
- - - - - - $1,304 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,304
-
$
11: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,970
Cost:
-
- - - - - - $2,970 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,970
-
$
12: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$331
Cost:
-
- - - - - - $331 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$331
-
$
13: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$1,171
Cost:
-
- - - - - - $1,171 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,171
-
$
TOTAL RECOMMENDED Savings:
$216,079
Cost:
$75,906
$15,104 270,224 $5,587 315 $(-14,676) (-1,877) $210,064 - $15,104
270,224
kWh
$5,587
315
kW-months/year
$(-14,676)
(-1,877)
MMBtu
$210,064
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Administrative Changes Electricity Usage Electricity Demand LPG Administrative Changes