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IAC Assessment: ME0269
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IAC Assessment: ME0269
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IAC Center University of Maine
Assessment Year 1999
Principal Product Woolen goods
NAICS n/a
SIC 2231 - Broadwoven Fabric Mills, Wool
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 400,000
Annual Production 2,700,000 Pieces
Production Hrs. Annual 6,600
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $891,857 10,594,080 kWh $0.08
Electricity Demand $236,066 31,061 kW-months/year $7.60
Electricity Fees $47,911 - $ -
Fuel Oil #6 $115,056 51,175 MMBtu $2.25
TOTAL ENERGY COSTS $1,290,890
RECOMMENDED SAVINGS* $113,775 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,822
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Solid Waste (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,778
Cost:
$56,288
$20,400 242,966 $4,378 576 - - - - - - - - $20,400
242,966
kWh
$4,378
576
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,324
Cost:
$1,000
$16,324 194,314 - - - - - - - - - - $16,324
194,314
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
03: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$12,357
Cost:
$32,660
- - - - - - $12,357 5,714 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,357
5,714
MMBtu
-
-
lb
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,193
Cost:
$6,570
- - - - - - $11,193 4,975 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,193
4,975
MMBtu
-
-
lb
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,299
Cost:
$10,600
$8,299 98,769 - - - - - - - - - - $8,299
98,769
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
06: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$6,530
Cost:
$21,460
- - - - - - $6,530 2,700 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,530
2,700
MMBtu
-
-
lb
-
-
Tgal
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,202
Cost:
$10,069
$5,518 65,651 $684 90 - - - - - - - - $5,518
65,651
kWh
$684
90
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,461
Cost:
$650
- - - - - - $4,461 256 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,461
256
MMBtu
-
-
lb
-
-
Tgal
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,296
Cost:
$5,114
$1,741 20,809 $755 99 $(-200) (-89) - - - - - - $1,741
20,809
kWh
$755
99
kW-months/year
$(-200)
(-89)
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,179
Cost:
$2,000
$2,179 25,791 - - - - - - - - - - $2,179
25,791
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,837
Cost:
$800
$1,837 21,981 - - - - - - - - - - $1,837
21,981
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,273
Cost:
$1,632
$1,498 27,550 $(-225) (-34) - - - - - - - - $1,498
27,550
kWh
$(-225)
(-34)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
Tgal
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$547
Cost:
$273
- - - - - - $547 188 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$547
188
MMBtu
-
-
lb
-
-
Tgal
14: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$15,270
Cost:
-
- - - - - - - - $15,270 300,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$15,270
300,000
lb
-
-
Tgal
15: 3.4151 MINIMIZE WATER USAGE Savings:
$229
Cost:
$100
- - - - - - - - - - $229 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$229
-
Tgal
TOTAL RECOMMENDED Savings:
$113,775
Cost:
$149,216
$57,796 697,831 $5,592 731 $(-200) (-89) $35,088 13,833 $15,270 300,000 $229 - $57,796
697,831
kWh
$5,592
731
kW-months/year
$(-200)
(-89)
MMBtu
$35,088
13,833
MMBtu
$15,270
300,000
lb
$229
-
Tgal
TOTAL IMPLEMENTED Savings:
$70,822
Cost:
$104,072
$54,218 655,041 $4,837 632 - - $11,538 3,144 - - $229 - $54,218
655,041
kWh
$4,837
632
kW-months/year
-
-
MMBtu
$11,538
3,144
MMBtu
-
-
lb
$229
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ Tgal
Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Fuel Oil #2 Fuel Oil #6 Solid Waste (non-haz) Water Consumption