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IAC Assessment: MO0165
Sponsored by:
DOE MESC
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IAC Assessment: MO0165
IAC Center University of Missouri, Rolla
Assessment Year 1995
Principal Product Caps and Hats
NAICS n/a
SIC 2353 - Hats, Caps, And Millinery
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 51,000
Annual Production 2,800,000 Pieces
Production Hrs. Annual 4,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,472 1,282,532 kWh $0.06
Natural Gas $12,444 2,092 MMBtu $5.95
TOTAL ENERGY COSTS $90,916
RECOMMENDED SAVINGS* $24,807 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,961
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,744
Cost:
$3,350
$4,744 58,910 - - - - - - $4,744
58,910
kWh
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,038
Cost:
$12,424
$2,038 76,495 - - - - - - $2,038
76,495
kWh
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,634
Cost:
$8,046
$2,634 33,118 - - - - - - $2,634
33,118
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,357
Cost:
$500
- - $3,357 450 - - - - -
-
kWh
$3,357
450
MMBtu
-
-
lb
-
-
$
05: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$1,460
Cost:
$775
- - $1,460 175 - - - - -
-
kWh
$1,460
175
MMBtu
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,308
Cost:
$471
$2,308 18,464 - - - - - - $2,308
18,464
kWh
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,308
Cost:
$40
$2,308 27,843 - - - - - - $2,308
27,843
kWh
-
-
MMBtu
-
-
lb
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$918
Cost:
$1,780
$1,698 30,774 $(-780) (-131) - - - - $1,698
30,774
kWh
$(-780)
(-131)
MMBtu
-
-
lb
-
-
$
09: 3.7196 USE RE-USABLE FILTERS Savings:
$3,640
Cost:
$623
- - - - $3,640 7,020 - - -
-
kWh
-
-
MMBtu
$3,640
7,020
lb
-
-
$
10: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$1,400
Cost:
$1,450
- - - - - - $1,400 - -
-
kWh
-
-
MMBtu
-
-
lb
$1,400
-
$
TOTAL RECOMMENDED Savings:
$24,807
Cost:
$29,459
$15,730 245,604 $4,037 494 $3,640 7,020 $1,400 - $15,730
245,604
kWh
$4,037
494
MMBtu
$3,640
7,020
lb
$1,400
-
$
TOTAL IMPLEMENTED Savings:
$10,961
Cost:
$6,075
$4,744 58,910 $4,817 625 - - $1,400 - $4,744
58,910
kWh
$4,817
625
MMBtu
-
-
lb
$1,400
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes