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IAC Assessment: MO0197
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IAC Assessment: MO0197
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Automotive Mufflers and Exhaust Pipes
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 495
Plant Area (Sq.Ft.) 120,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $888,207 18,401,524 kWh $0.05
Electricity Demand $95,517 4,838 kW-months/year $19.74
Natural Gas $43,780 10,064 MMBtu $4.35
TOTAL ENERGY COSTS $1,042,198
RECOMMENDED SAVINGS* $67,954 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,954
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$16,060
Cost:
$15,000
- - - - - - $16,060 - -
-
kWh
-
-
kW-months/year
-
-
gal
$16,060
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$9,288
Cost:
$7,500
- - - - - - $9,288 - -
-
kWh
-
-
kW-months/year
-
-
gal
$9,288
-
$
03: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,800
Cost:
$10,000
- - - - - - $4,800 - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,800
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$13,642
Cost:
-
- - - - $13,642 982 - - -
-
kWh
-
-
kW-months/year
$13,642
982
gal
-
-
$
05: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$1,052
Cost:
$3,000
- - - - $1,052 2,338 - - -
-
kWh
-
-
kW-months/year
$1,052
2,338
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,247
Cost:
$4,192
$3,000 62,720 $247 13 - - - - $3,000
62,720
kWh
$247
13
kW-months/year
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,358
Cost:
$1,718
$1,255 26,084 $103 5 - - - - $1,255
26,084
kWh
$103
5
kW-months/year
-
-
gal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$303
Cost:
-
$289 6,155 $14 1 - - - - $289
6,155
kWh
$14
1
kW-months/year
-
-
gal
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,128
Cost:
$337
$3,765 78,546 $363 18 - - - - $3,765
78,546
kWh
$363
18
kW-months/year
-
-
gal
-
-
$
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$14,076
Cost:
$35,980
$12,763 266,120 $1,313 67 - - - - $12,763
266,120
kWh
$1,313
67
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$67,954
Cost:
$77,727
$21,072 439,625 $2,040 104 $14,694 3,320 $30,148 - $21,072
439,625
kWh
$2,040
104
kW-months/year
$14,694
3,320
gal
$30,148
-
$
TOTAL IMPLEMENTED Savings:
$67,954
Cost:
$77,727
$21,072 439,625 $2,040 104 $14,694 3,320 $30,148 - $21,072
439,625
kWh
$2,040
104
kW-months/year
$14,694
3,320
gal
$30,148
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Ancillary Material Cost