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IAC Assessment: MO0200
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IAC Assessment: MO0200
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Components for Axles, Light Trucks and Heavy Pick-UP Trucks
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 370
Plant Area (Sq.Ft.) 140,000
Annual Production 3,400,000 Pieces
Production Hrs. Annual 7,700
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $176,632 4,890,387 kWh $0.04
Electricity Demand $49,134 989 kW-months/year $49.68
Electricity Fees $15,109 - $ -
Natural Gas $360,229 116,035 MMBtu $3.10
TOTAL ENERGY COSTS $612,648
RECOMMENDED SAVINGS* $80,935 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,341
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$22,150
Cost:
$20,000
- - - - - - $22,150 - -
-
kWh
-
-
kW-months/year
-
-
lb
$22,150
-
$
02: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$17,554
Cost:
$15,000
- - - - - - $17,554 - -
-
kWh
-
-
kW-months/year
-
-
lb
$17,554
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$13,440
Cost:
$5,500
- - - - - - $13,440 - -
-
kWh
-
-
kW-months/year
-
-
lb
$13,440
-
$
04: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,050
Cost:
$10,000
- - - - - - $4,050 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,050
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,176
Cost:
$333
$5,924 151,231 $1,252 25 - - - - $5,924
151,231
kWh
$1,252
25
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,809
Cost:
$4,216
$1,518 38,687 $291 6 - - - - $1,518
38,687
kWh
$291
6
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$151
Cost:
$345
$131 3,224 $20 1 - - - - $131
3,224
kWh
$20
1
kW-months/year
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$164
Cost:
$179
$139 3,517 $25 1 - - - - $139
3,517
kWh
$25
1
kW-months/year
-
-
lb
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$991
Cost:
-
$817 20,809 $174 4 - - - - $817
20,809
kWh
$174
4
kW-months/year
-
-
lb
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,906
Cost:
$4,214
$1,573 40,152 $333 7 - - - - $1,573
40,152
kWh
$333
7
kW-months/year
-
-
lb
-
-
$
11: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$9,720
Cost:
-
- - - - $9,720 9,720 - - -
-
kWh
-
-
kW-months/year
$9,720
9,720
lb
-
-
$
12: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$1,824
Cost:
$2,200
- - - - $1,824 3,240 - - -
-
kWh
-
-
kW-months/year
$1,824
3,240
lb
-
-
$
TOTAL RECOMMENDED Savings:
$80,935
Cost:
$61,987
$10,102 257,620 $2,095 44 $11,544 12,960 $57,194 - $10,102
257,620
kWh
$2,095
44
kW-months/year
$11,544
12,960
lb
$57,194
-
$
TOTAL IMPLEMENTED Savings:
$65,341
Cost:
$49,787
$10,102 257,620 $2,095 44 - - $53,144 - $10,102
257,620
kWh
$2,095
44
kW-months/year
-
-
lb
$53,144
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost