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IAC Assessment: MO0201
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IAC Assessment: MO0201
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Components for Axles, Light Trucks and Heavy Pick-UP Trucks
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 370
Plant Area (Sq.Ft.) 140,000
Annual Production 3,400,000 Pieces
Production Hrs. Annual 7,700
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $707,148 17,557,738 kWh $0.04
Electricity Demand $48,960 2,451 kW-months/year $19.98
Electricity Fees $91,568 - $ -
Natural Gas $271,837 60,354 MMBtu $4.50
TOTAL ENERGY COSTS $1,165,770
RECOMMENDED SAVINGS* $140,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$21,115
Cost:
$25,000
- - - - - - - - $21,115 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$21,115
-
$
02: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$18,140
Cost:
$20,000
- - - - - - - - $18,140 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$18,140
-
$
03: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$10,274
Cost:
$9,500
- - - - - - - - $10,274 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$10,274
-
$
04: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$6,300
Cost:
$12,500
- - - - - - - - $6,300 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$6,300
-
$
05: 3.5131 RECYCLE WHITE WATER Savings:
$44,299
Cost:
$81,000
- - - - $44,299 250,390 - - - - -
-
kWh
-
-
kW-months/year
$44,299
250,390
gal
-
-
lb
-
-
$
06: 3.7196 USE RE-USABLE FILTERS Savings:
$1,958
Cost:
$5,281
- - - - - - $1,958 1,152 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$1,958
1,152
lb
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$20,198
Cost:
$28,087
$19,231 422,919 $967 48 - - - - - - $19,231
422,919
kWh
$967
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,419
Cost:
$334
$10,872 239,156 $547 27 - - - - - - $10,872
239,156
kWh
$547
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,891
Cost:
$80
$2,753 60,375 $138 7 - - - - - - $2,753
60,375
kWh
$138
7
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,341
Cost:
$3,144
$2,199 48,359 $142 7 - - - - - - $2,199
48,359
kWh
$142
7
kW-months/year
-
-
gal
-
-
lb
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,174
Cost:
$922
$1,104 24,326 $70 4 - - - - - - $1,104
24,326
kWh
$70
4
kW-months/year
-
-
gal
-
-
lb
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$623
Cost:
$1,346
$593 13,189 $30 2 - - - - - - $593
13,189
kWh
$30
2
kW-months/year
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$140,732
Cost:
$187,194
$36,752 808,324 $1,894 95 $44,299 250,390 $1,958 1,152 $55,829 - $36,752
808,324
kWh
$1,894
95
kW-months/year
$44,299
250,390
gal
$1,958
1,152
lb
$55,829
-
$
TOTAL IMPLEMENTED Savings:
$138,774
Cost:
$181,913
$36,752 808,324 $1,894 95 $44,299 250,390 - - $55,829 - $36,752
808,324
kWh
$1,894
95
kW-months/year
$44,299
250,390
gal
-
-
lb
$55,829
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost