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IAC Assessment: MO0203
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IAC Assessment: MO0203
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Pillows and Cushions
NAICS n/a
SIC 2392 - Housefurnishings, Nec
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 45,000
Annual Production 3,600,000 Pieces
Production Hrs. Annual 2,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,259 682,591 kWh $0.05
Electricity Demand $15,405 419 kW-months/year $36.77
Electricity Fees $48,579 - $ -
LPG $25,683 3,010 MMBtu $8.53
TOTAL ENERGY COSTS $125,522
RECOMMENDED SAVINGS* $27,882 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,857
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$8,647
Cost:
$20,000
- - - - - - $8,647 - -
-
kWh
-
-
kW-months/year
-
-
lb
$8,647
-
$
02: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,050
Cost:
$10,000
- - - - - - $4,050 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,050
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$1,130
Cost:
$3,000
- - - - - - $1,130 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,130
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,985
Cost:
$5,340
$1,496 30,774 $489 13 - - - - $1,496
30,774
kWh
$489
13
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$994
Cost:
$1,896
$751 15,533 $243 7 - - - - $751
15,533
kWh
$243
7
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$101
Cost:
$207
$94 2,052 $7 1 - - - - $94
2,052
kWh
$7
1
kW-months/year
-
-
lb
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$329
Cost:
$963
$208 4,396 $121 3 - - - - $208
4,396
kWh
$121
3
kW-months/year
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$993
Cost:
$40
$750 15,533 $243 7 - - - - $750
15,533
kWh
$243
7
kW-months/year
-
-
lb
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$606
Cost:
$51
$459 9,379 $147 4 - - - - $459
9,379
kWh
$147
4
kW-months/year
-
-
lb
-
-
$
10: 3.7196 USE RE-USABLE FILTERS Savings:
$4,451
Cost:
$1,360
- - - - $4,451 1,248 - - -
-
kWh
-
-
kW-months/year
$4,451
1,248
lb
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,596
Cost:
$5,360
- - - - $4,596 159,600 - - -
-
kWh
-
-
kW-months/year
$4,596
159,600
lb
-
-
$
TOTAL RECOMMENDED Savings:
$27,882
Cost:
$48,217
$3,758 77,667 $1,250 35 $9,047 160,848 $13,827 - $3,758
77,667
kWh
$1,250
35
kW-months/year
$9,047
160,848
lb
$13,827
-
$
TOTAL IMPLEMENTED Savings:
$15,857
Cost:
$36,117
$1,512 31,360 $518 15 - - $13,827 - $1,512
31,360
kWh
$518
15
kW-months/year
-
-
lb
$13,827
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost