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IAC Assessment: MO0204
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IAC Assessment: MO0204
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Pillows and Cushions
NAICS n/a
SIC 2392 - Housefurnishings, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 80,000
Annual Production 26,000,000 Pieces
Production Hrs. Annual 2,340
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,584 1,235,346 kWh $0.05
Electricity Demand $11,264 624 kW-months/year $18.05
Electricity Fees $10,930 - $ -
Natural Gas $20,499 3,295 MMBtu $6.22
TOTAL ENERGY COSTS $124,075
RECOMMENDED SAVINGS* $90,599 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,825
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$47,294
Cost:
$25,000
- - - - - - $47,294 - -
-
kWh
-
-
kW-months/year
-
-
lb
$47,294
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$10,580
Cost:
$20,000
- - - - - - $10,580 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,580
-
$
03: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$7,200
Cost:
$10,000
- - - - - - $7,200 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,200
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,912
Cost:
$10,260
$3,452 54,513 $460 26 - - - - $3,452
54,513
kWh
$460
26
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,156
Cost:
$4,130
$2,797 43,962 $359 20 - - - - $2,797
43,962
kWh
$359
20
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$132
Cost:
$207
$128 2,052 $4 1 - - - - $128
2,052
kWh
$4
1
kW-months/year
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,597
Cost:
$40
$1,440 22,567 $157 9 - - - - $1,440
22,567
kWh
$157
9
kW-months/year
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,335
Cost:
$59
$1,203 19,050 $132 7 - - - - $1,203
19,050
kWh
$132
7
kW-months/year
-
-
lb
-
-
$
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$595
Cost:
$1,592
$519 8,206 $76 4 - - - - $519
8,206
kWh
$76
4
kW-months/year
-
-
lb
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$14,638
Cost:
$4,860
- - - - $14,638 312,000 - - -
-
kWh
-
-
kW-months/year
$14,638
312,000
lb
-
-
$
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$160
Cost:
-
- - - - $160 5 - - -
-
kWh
-
-
kW-months/year
$160
5
lb
-
-
$
TOTAL RECOMMENDED Savings:
$90,599
Cost:
$76,148
$9,539 150,350 $1,188 67 $14,798 312,005 $65,074 - $9,539
150,350
kWh
$1,188
67
kW-months/year
$14,798
312,005
lb
$65,074
-
$
TOTAL IMPLEMENTED Savings:
$68,825
Cost:
$60,722
$3,316 52,168 $435 24 - - $65,074 - $3,316
52,168
kWh
$435
24
kW-months/year
-
-
lb
$65,074
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost