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IAC Assessment: MO0206
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IAC Assessment: MO0206
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Custom Vinyl Packaging
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 65,000
Annual Production 26,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,349 3,009,965 kWh $0.05
Electricity Demand $19,738 1,134 kW-months/year $17.41
Electricity Fees $24,159 - $ -
TOTAL ENERGY COSTS $197,345
RECOMMENDED SAVINGS* $57,720 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,240
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$26,790
Cost:
$30,000
- - - - - - - - $26,790 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$26,790
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$5,675
Cost:
$15,000
- - - - - - - - $5,675 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$5,675
-
$
03: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,225
Cost:
$10,000
- - - - - - - - $4,225 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$4,225
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,491
Cost:
$14,160
$7,092 124,560 $399 23 - - - - - - $7,092
124,560
kWh
$399
23
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,095
Cost:
$1,346
$1,024 17,878 $71 4 - - - - - - $1,024
17,878
kWh
$71
4
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$119
Cost:
$207
$115 2,052 $4 - - - - - - - $115
2,052
kWh
$4
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,762
Cost:
$232
$1,605 28,136 $157 9 - - - - - - $1,605
28,136
kWh
$157
9
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,254
Cost:
$160
$2,963 51,876 $291 17 - - - - - - $2,963
51,876
kWh
$291
17
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,210
Cost:
$1,974
$1,142 19,930 $68 4 - - - - - - $1,142
19,930
kWh
$68
4
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,619
Cost:
-
- - - - - - $5,619 163 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$5,619
163
lb
-
-
$
11: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$480
Cost:
-
- - - - $480 192 - - - - -
-
kWh
-
-
kW-months/year
$480
192
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$57,720
Cost:
$73,079
$13,941 244,432 $990 57 $480 192 $5,619 163 $36,690 - $13,941
244,432
kWh
$990
57
kW-months/year
$480
192
gal
$5,619
163
lb
$36,690
-
$
TOTAL IMPLEMENTED Savings:
$57,240
Cost:
$73,079
$13,941 244,432 $990 57 - - $5,619 163 $36,690 - $13,941
244,432
kWh
$990
57
kW-months/year
-
-
gal
$5,619
163
lb
$36,690
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost