IAC logo
IAC Assessment: MO0212
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MO0212
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Trigger Sprayers & Lotion Pumps
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 60,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $681,486 16,908,851 kWh $0.04
Electricity Demand $46,979 2,376 kW-months/year $19.77
Electricity Fees $53,528 - $ -
Natural Gas $19,219 3,364 MMBtu $5.71
TOTAL ENERGY COSTS $822,691
RECOMMENDED SAVINGS* $100,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,318
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$21,647
Cost:
$25,000
- - - - - - - - $21,647 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$21,647
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,105
Cost:
$3,500
- - - - - - - - $15,105 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$15,105
-
$
03: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$9,280
Cost:
$20,000
- - - - - - - - $9,280 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$9,280
-
$
04: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,800
Cost:
$12,500
- - - - - - - - $4,800 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$4,800
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$625
Cost:
$430
$524 12,016 $101 5 - - - - - - $524
12,016
kWh
$101
5
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,508
Cost:
$3,904
$1,263 29,015 $245 12 - - - - - - $1,263
29,015
kWh
$245
12
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$307
Cost:
$690
$291 6,741 $16 1 - - - - - - $291
6,741
kWh
$16
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,846
Cost:
$325
$10,312 236,518 $534 27 - - - - - - $10,312
236,518
kWh
$534
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,395
Cost:
$1,760
$5,130 117,526 $265 13 - - - - - - $5,130
117,526
kWh
$265
13
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,751
Cost:
$11,356
$9,235 211,899 $516 26 - - - - - - $9,235
211,899
kWh
$516
26
kW-months/year
-
-
gal
-
-
lb
-
-
$
11: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$17,461
Cost:
$1,000
- - - - - - $17,461 349,212 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$17,461
349,212
lb
-
-
$
12: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$4,018
Cost:
$800
- - - - $4,018 55 - - - - -
-
kWh
-
-
kW-months/year
$4,018
55
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$100,743
Cost:
$81,265
$26,755 613,715 $1,677 84 $4,018 55 $17,461 349,212 $50,832 - $26,755
613,715
kWh
$1,677
84
kW-months/year
$4,018
55
gal
$17,461
349,212
lb
$50,832
-
$
TOTAL IMPLEMENTED Savings:
$95,318
Cost:
$68,335
$26,231 601,699 $1,576 79 $4,018 55 $17,461 349,212 $46,032 - $26,231
601,699
kWh
$1,576
79
kW-months/year
$4,018
55
gal
$17,461
349,212
lb
$46,032
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost