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IAC Assessment: MO0212
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IAC Assessment: MO0212
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Trigger Sprayers & Lotion Pumps
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 60,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $681,486 16,908,851 kWh $0.04
Electricity Demand $46,979 2,376 kW-months/year $19.77
Electricity Fees $53,528 - $ -
Natural Gas $19,219 3,364 MMBtu $5.71
TOTAL ENERGY COSTS $822,691
RECOMMENDED SAVINGS* $100,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,318
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$21,647
Cost:
$25,000
- - - - - - - - $21,647 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$21,647
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,105
Cost:
$3,500
- - - - - - - - $15,105 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$15,105
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$9,280
Cost:
$20,000
- - - - - - - - $9,280 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$9,280
-
$
04: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,800
Cost:
$12,500
- - - - - - - - $4,800 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$4,800
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$625
Cost:
$430
$524 12,016 $101 5 - - - - - - $524
12,016
kWh
$101
5
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,508
Cost:
$3,904
$1,263 29,015 $245 12 - - - - - - $1,263
29,015
kWh
$245
12
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$307
Cost:
$690
$291 6,741 $16 1 - - - - - - $291
6,741
kWh
$16
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,846
Cost:
$325
$10,312 236,518 $534 27 - - - - - - $10,312
236,518
kWh
$534
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,395
Cost:
$1,760
$5,130 117,526 $265 13 - - - - - - $5,130
117,526
kWh
$265
13
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,751
Cost:
$11,356
$9,235 211,899 $516 26 - - - - - - $9,235
211,899
kWh
$516
26
kW-months/year
-
-
gal
-
-
lb
-
-
$
11: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$17,461
Cost:
$1,000
- - - - - - $17,461 349,212 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$17,461
349,212
lb
-
-
$
12: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$4,018
Cost:
$800
- - - - $4,018 55 - - - - -
-
kWh
-
-
kW-months/year
$4,018
55
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$100,743
Cost:
$81,265
$26,755 613,715 $1,677 84 $4,018 55 $17,461 349,212 $50,832 - $26,755
613,715
kWh
$1,677
84
kW-months/year
$4,018
55
gal
$17,461
349,212
lb
$50,832
-
$
TOTAL IMPLEMENTED Savings:
$95,318
Cost:
$68,335
$26,231 601,699 $1,576 79 $4,018 55 $17,461 349,212 $46,032 - $26,231
601,699
kWh
$1,576
79
kW-months/year
$4,018
55
gal
$17,461
349,212
lb
$46,032
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost