IAC logo
IAC Assessment: MO0215
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MO0215
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Aluminum Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 120,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $501,377 8,766,120 kWh $0.06
Electricity Demand $45,252 1,838 kW-months/year $24.62
Electricity Fees $96,254 - $ -
Natural Gas $267,743 69,150 MMBtu $3.87
TOTAL ENERGY COSTS $928,476
RECOMMENDED SAVINGS* $87,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$9,696
Cost:
$25,000
- - - - - - $9,696 - -
-
kWh
-
-
kW-months/year
-
-
lb
$9,696
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$13,144
Cost:
$25,000
- - - - - - $13,144 - -
-
kWh
-
-
kW-months/year
-
-
lb
$13,144
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$22,956
Cost:
$5,500
- - - - - - $22,956 - -
-
kWh
-
-
kW-months/year
-
-
lb
$22,956
-
$
04: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$6,000
Cost:
$12,500
- - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,000
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,620
Cost:
$7,432
$4,246 62,427 $374 15 - - - - $4,246
62,427
kWh
$374
15
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$664
Cost:
$1,360
$563 8,206 $101 4 - - - - $563
8,206
kWh
$101
4
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$189
Cost:
$276
$182 2,638 $7 1 - - - - $182
2,638
kWh
$7
1
kW-months/year
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,398
Cost:
$185
$7,105 104,338 $293 12 - - - - $7,105
104,338
kWh
$293
12
kW-months/year
-
-
lb
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,426
Cost:
$3,383
$2,268 33,411 $158 6 - - - - $2,268
33,411
kWh
$158
6
kW-months/year
-
-
lb
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,695
Cost:
$5,200
- - - - $2,695 8,500 - - -
-
kWh
-
-
kW-months/year
$2,695
8,500
lb
-
-
$
11: 3.5241 SELL USED PLATES TO AN ALUMINUM RECYCLER Savings:
$17,850
Cost:
-
- - - - $17,850 330,000 - - -
-
kWh
-
-
kW-months/year
$17,850
330,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$87,638
Cost:
$85,836
$14,364 211,020 $933 38 $20,545 338,500 $51,796 - $14,364
211,020
kWh
$933
38
kW-months/year
$20,545
338,500
lb
$51,796
-
$
TOTAL IMPLEMENTED Savings:
$65,799
Cost:
$43,136
$14,364 211,020 $933 38 $17,850 330,000 $32,652 - $14,364
211,020
kWh
$933
38
kW-months/year
$17,850
330,000
lb
$32,652
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost