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IAC Assessment: MO0215
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IAC Assessment: MO0215
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Aluminum Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 120,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $501,377 8,766,120 kWh $0.06
Electricity Demand $45,252 1,838 kW-months/year $24.62
Electricity Fees $96,254 - $ -
Natural Gas $267,743 69,150 MMBtu $3.87
TOTAL ENERGY COSTS $928,476
RECOMMENDED SAVINGS* $87,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$9,696
Cost:
$25,000
- - - - - - $9,696 - -
-
kWh
-
-
kW-months/year
-
-
lb
$9,696
-
$
02: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$13,144
Cost:
$25,000
- - - - - - $13,144 - -
-
kWh
-
-
kW-months/year
-
-
lb
$13,144
-
$
03: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$22,956
Cost:
$5,500
- - - - - - $22,956 - -
-
kWh
-
-
kW-months/year
-
-
lb
$22,956
-
$
04: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$6,000
Cost:
$12,500
- - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,000
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,620
Cost:
$7,432
$4,246 62,427 $374 15 - - - - $4,246
62,427
kWh
$374
15
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$664
Cost:
$1,360
$563 8,206 $101 4 - - - - $563
8,206
kWh
$101
4
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$189
Cost:
$276
$182 2,638 $7 1 - - - - $182
2,638
kWh
$7
1
kW-months/year
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,398
Cost:
$185
$7,105 104,338 $293 12 - - - - $7,105
104,338
kWh
$293
12
kW-months/year
-
-
lb
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,426
Cost:
$3,383
$2,268 33,411 $158 6 - - - - $2,268
33,411
kWh
$158
6
kW-months/year
-
-
lb
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,695
Cost:
$5,200
- - - - $2,695 8,500 - - -
-
kWh
-
-
kW-months/year
$2,695
8,500
lb
-
-
$
11: 3.5241 SELL USED PLATES TO AN ALUMINUM RECYCLER Savings:
$17,850
Cost:
-
- - - - $17,850 330,000 - - -
-
kWh
-
-
kW-months/year
$17,850
330,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$87,638
Cost:
$85,836
$14,364 211,020 $933 38 $20,545 338,500 $51,796 - $14,364
211,020
kWh
$933
38
kW-months/year
$20,545
338,500
lb
$51,796
-
$
TOTAL IMPLEMENTED Savings:
$65,799
Cost:
$43,136
$14,364 211,020 $933 38 $17,850 330,000 $32,652 - $14,364
211,020
kWh
$933
38
kW-months/year
$17,850
330,000
lb
$32,652
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost