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IAC Assessment: MO0216
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IAC Assessment: MO0216
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Corrugated Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 201,222
Annual Production 600,000,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,627 4,054,220 kWh $0.02
Electricity Demand $54,534 817 kW-months/year $66.75
Electricity Fees $6,765 - $ -
Natural Gas $184,748 51,801 MMBtu $3.57
TOTAL ENERGY COSTS $343,674
RECOMMENDED SAVINGS* $273,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $184,960
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$83,859
Cost:
$35,000
- - - - - - $83,859 - -
-
kWh
-
-
kW-months/year
-
-
lb
$83,859
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$9,090
Cost:
$25,000
- - - - - - $9,090 - -
-
kWh
-
-
kW-months/year
-
-
lb
$9,090
-
$
03: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$10,061
Cost:
$25,000
- - - - - - $10,061 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,061
-
$
04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$9,830
Cost:
$3,500
- - - - - - $9,830 - -
-
kWh
-
-
kW-months/year
-
-
lb
$9,830
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,149
Cost:
$2,282
$635 24,619 $514 8 - - - - $635
24,619
kWh
$514
8
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$677
Cost:
$1,088
$403 15,533 $274 4 - - - - $403
15,533
kWh
$274
4
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$154
Cost:
$483
$121 4,689 $33 1 - - - - $121
4,689
kWh
$33
1
kW-months/year
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,241
Cost:
$80
$1,587 61,547 $654 10 - - - - $1,587
61,547
kWh
$654
10
kW-months/year
-
-
lb
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$731
Cost:
$68
$517 20,223 $214 3 - - - - $517
20,223
kWh
$214
3
kW-months/year
-
-
lb
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,648
Cost:
$5,100
$2,580 100,234 $1,068 16 - - - - $2,580
100,234
kWh
$1,068
16
kW-months/year
-
-
lb
-
-
$
11: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$63,520
Cost:
$49,140
- - - - $63,520 18,720 - - -
-
kWh
-
-
kW-months/year
$63,520
18,720
lb
-
-
$
12: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$88,800
Cost:
$100,000
- - - - $88,800 16,800 - - -
-
kWh
-
-
kW-months/year
$88,800
16,800
lb
-
-
$
TOTAL RECOMMENDED Savings:
$273,760
Cost:
$246,741
$5,843 226,845 $2,757 42 $152,320 35,520 $112,840 - $5,843
226,845
kWh
$2,757
42
kW-months/year
$152,320
35,520
lb
$112,840
-
$
TOTAL IMPLEMENTED Savings:
$184,960
Cost:
$146,741
$5,843 226,845 $2,757 42 $63,520 18,720 $112,840 - $5,843
226,845
kWh
$2,757
42
kW-months/year
$63,520
18,720
lb
$112,840
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost