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IAC Assessment: MO0217
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IAC Assessment: MO0217
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Plastic Packaging
NAICS n/a
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $50,000,000-$100,000,000
# of Employees 255
Plant Area (Sq.Ft.) 147,000
Annual Production 10,000,000 Units
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $363,348 22,080,598 kWh $0.02
Electricity Demand $524,082 6,730 kW-months/year $77.87
Electricity Fees $30,788 - $ -
Natural Gas $208,511 37,095 MMBtu $5.62
TOTAL ENERGY COSTS $1,201,259
RECOMMENDED SAVINGS* $250,414 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $168,002
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$46,952
Cost:
$50,000
- - - - - - $46,952 - -
-
kWh
-
-
kW-months/year
-
-
lb
$46,952
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$13,495
Cost:
$3,500
- - - - - - $13,495 - -
-
kWh
-
-
kW-months/year
-
-
lb
$13,495
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$8,200
Cost:
$20,000
- - - - - - $8,200 - -
-
kWh
-
-
kW-months/year
-
-
lb
$8,200
-
$
04: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$7,350
Cost:
$12,500
- - - - - - $7,350 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,350
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,125
Cost:
$8,080
$3,311 185,522 $1,814 23 - - - - $3,311
185,522
kWh
$1,814
23
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,151
Cost:
$3,156
$1,388 77,667 $763 10 - - - - $1,388
77,667
kWh
$763
10
kW-months/year
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,301
Cost:
$116
$2,829 158,558 $1,472 19 - - - - $2,829
158,558
kWh
$1,472
19
kW-months/year
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,458
Cost:
$80
$2,986 158,558 $1,472 19 - - - - $2,986
158,558
kWh
$1,472
19
kW-months/year
-
-
lb
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,440
Cost:
$1,048
$513 26,084 $927 12 - - - - $513
26,084
kWh
$927
12
kW-months/year
-
-
lb
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$82,412
Cost:
$230,000
- - - - $82,412 14,664 - - -
-
kWh
-
-
kW-months/year
$82,412
14,664
lb
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$74,530
Cost:
$10,000
- - - - $74,530 10,800 - - -
-
kWh
-
-
kW-months/year
$74,530
10,800
lb
-
-
$
TOTAL RECOMMENDED Savings:
$250,414
Cost:
$338,480
$11,027 606,389 $6,448 83 $156,942 25,464 $75,997 - $11,027
606,389
kWh
$6,448
83
kW-months/year
$156,942
25,464
lb
$75,997
-
$
TOTAL IMPLEMENTED Savings:
$168,002
Cost:
$108,480
$11,027 606,389 $6,448 83 $74,530 10,800 $75,997 - $11,027
606,389
kWh
$6,448
83
kW-months/year
$74,530
10,800
lb
$75,997
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost