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IAC Assessment: MO0218
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IAC Assessment: MO0218
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Corrugated Packaging
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 550,000,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,622 2,363,423 kWh $0.02
Electricity Demand $37,317 550 kW-months/year $67.85
Electricity Fees $7,332 - $ -
Natural Gas $126,664 29,428 MMBtu $4.30
TOTAL ENERGY COSTS $268,225
RECOMMENDED SAVINGS* $65,628 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,101
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$10,045
Cost:
$3,500
- - - - - - $10,045 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,045
-
$
02: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$6,750
Cost:
$12,500
- - - - - - $6,750 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,750
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$6,400
Cost:
$15,000
- - - - - - $6,400 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,400
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$670
Cost:
$1,696
$371 13,189 $299 4 - - - - $371
13,189
kWh
$299
4
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$185
Cost:
$115
$97 3,517 $88 1 - - - - $97
3,517
kWh
$88
1
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$94
Cost:
$276
$74 2,638 $20 1 - - - - $74
2,638
kWh
$20
1
kW-months/year
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,007
Cost:
$40
$634 22,860 $373 6 - - - - $634
22,860
kWh
$373
6
kW-months/year
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,707
Cost:
$2,024
$1,076 38,687 $631 9 - - - - $1,076
38,687
kWh
$631
9
kW-months/year
-
-
lb
-
-
$
09: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$38,290
Cost:
$50,000
- - - - $38,290 6,720 - - -
-
kWh
-
-
kW-months/year
$38,290
6,720
lb
-
-
$
10: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$480
Cost:
$800
- - - - $480 3,510 - - -
-
kWh
-
-
kW-months/year
$480
3,510
lb
-
-
$
TOTAL RECOMMENDED Savings:
$65,628
Cost:
$85,951
$2,252 80,891 $1,411 21 $38,770 10,230 $23,195 - $2,252
80,891
kWh
$1,411
21
kW-months/year
$38,770
10,230
lb
$23,195
-
$
TOTAL IMPLEMENTED Savings:
$19,101
Cost:
$22,611
$1,618 58,031 $1,038 15 - - $16,445 - $1,618
58,031
kWh
$1,038
15
kW-months/year
-
-
lb
$16,445
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost