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IAC Assessment: MO0225
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IAC Assessment: MO0225
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IAC Center University of Missouri, Rolla
Assessment Year 1998
Principal Product Corrugated Packaging
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 70,000
Annual Production 300,000,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,844 1,861,958 kWh $0.05
Electricity Demand $10,686 424 kW-months/year $25.20
Electricity Fees $12,131 - $ -
Natural Gas $104,810 24,141 MMBtu $4.34
TOTAL ENERGY COSTS $269,193
RECOMMENDED SAVINGS* $285,106 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,503
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 2.4325 UPGRADE CONVEYORS Savings:
$110,784
Cost:
$50,000
- - - - - - $110,784 - -
-
kWh
-
-
kW-months/year
-
-
lb
$110,784
-
$
02: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$87,000
Cost:
$50,000
- - - - - - $87,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$87,000
-
$
03: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$4,841
Cost:
$12,500
- - - - - - $4,841 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,841
-
$
04: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$10,440
Cost:
$25,000
- - - - - - $10,440 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,440
-
$
05: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,900
Cost:
$10,000
- - - - - - $4,900 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,900
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,136
Cost:
$5,500
- - - - - - $2,136 - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,136
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,074
Cost:
$2,072
$963 17,292 $111 4 - - - - $963
17,292
kWh
$111
4
kW-months/year
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$343
Cost:
$519
$303 5,569 $40 2 - - - - $303
5,569
kWh
$40
2
kW-months/year
-
-
lb
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,340
Cost:
$160
$3,795 67,995 $545 22 - - - - $3,795
67,995
kWh
$545
22
kW-months/year
-
-
lb
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,052
Cost:
$191
$923 16,413 $129 5 - - - - $923
16,413
kWh
$129
5
kW-months/year
-
-
lb
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,389
Cost:
$7,570
$5,942 106,389 $447 18 - - - - $5,942
106,389
kWh
$447
18
kW-months/year
-
-
lb
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,085
Cost:
-
$1,943 34,877 $142 6 - - - - $1,943
34,877
kWh
$142
6
kW-months/year
-
-
lb
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$48,948
Cost:
$50,000
- - - - $48,948 8,820 - - -
-
kWh
-
-
kW-months/year
$48,948
8,820
lb
-
-
$
14: 3.7196 USE RE-USABLE FILTERS Savings:
$774
Cost:
$799
- - - - $774 180 - - -
-
kWh
-
-
kW-months/year
$774
180
lb
-
-
$
TOTAL RECOMMENDED Savings:
$285,106
Cost:
$214,311
$13,869 248,535 $1,414 57 $49,722 9,000 $220,101 - $13,869
248,535
kWh
$1,414
57
kW-months/year
$49,722
9,000
lb
$220,101
-
$
TOTAL IMPLEMENTED Savings:
$16,503
Cost:
$25,761
$8,808 157,679 $718 29 - - $6,977 - $8,808
157,679
kWh
$718
29
kW-months/year
-
-
lb
$6,977
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost