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IAC Assessment: MO0233
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IAC Assessment: MO0233
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IAC Center University of Missouri, Rolla
Assessment Year 1998
Principal Product Expandable Polystyrene Packaging Materials/Patterns for Cast
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 85,000
Annual Production 1,749,166 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,865 2,393,025 kWh $0.04
Electricity Demand $30,006 505 kW-months/year $59.42
Electricity Fees $7,187 - $ -
Natural Gas $241,658 59,951 MMBtu $4.03
TOTAL ENERGY COSTS $381,716
RECOMMENDED SAVINGS* $117,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,664
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$42,310
Cost:
$87,250
- - - - - - $42,310 - -
-
kWh
-
-
kW-months/year
-
-
lb
$42,310
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,376
Cost:
$4,000
- - - - - - $1,376 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,376
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,020
Cost:
$4,307
$1,604 34,877 $416 7 - - - - $1,604
34,877
kWh
$416
7
kW-months/year
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,847
Cost:
$297
$1,550 33,705 $297 5 - - - - $1,550
33,705
kWh
$297
5
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,384
Cost:
$120
$1,146 24,912 $238 4 - - - - $1,146
24,912
kWh
$238
4
kW-months/year
-
-
lb
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,014
Cost:
$666
$836 18,171 $178 3 - - - - $836
18,171
kWh
$178
3
kW-months/year
-
-
lb
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,362
Cost:
$10,741
$6,996 152,110 $1,366 23 - - - - $6,996
152,110
kWh
$1,366
23
kW-months/year
-
-
lb
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,892
Cost:
$2,000
$10,892 236,811 - - - - - - $10,892
236,811
kWh
-
-
kW-months/year
-
-
lb
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$48,375
Cost:
$2,000
- - - - $48,375 50,000 - - -
-
kWh
-
-
kW-months/year
$48,375
50,000
lb
-
-
$
10: 3.1131 USE MECHANICAL STRIPPING METHODS Savings:
-
Cost:
$6,000
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$117,580
Cost:
$117,381
$23,024 500,586 $2,495 42 $48,375 50,000 $43,686 - $23,024
500,586
kWh
$2,495
42
kW-months/year
$48,375
50,000
lb
$43,686
-
$
TOTAL IMPLEMENTED Savings:
$23,664
Cost:
$27,714
$20,328 441,969 $1,960 33 - - $1,376 - $20,328
441,969
kWh
$1,960
33
kW-months/year
-
-
lb
$1,376
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost