IAC logo
IAC Assessment: MO0233
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MO0233
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri, Rolla
Assessment Year 1998
Principal Product Expandable Polystyrene Packaging Materials/Patterns for Cast
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 85,000
Annual Production 1,749,166 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,865 2,393,025 kWh $0.04
Electricity Demand $30,006 505 kW-months/year $59.42
Electricity Fees $7,187 - $ -
Natural Gas $241,658 59,951 MMBtu $4.03
TOTAL ENERGY COSTS $381,716
RECOMMENDED SAVINGS* $117,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,664
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$42,310
Cost:
$87,250
- - - - - - $42,310 - -
-
kWh
-
-
kW-months/year
-
-
lb
$42,310
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,376
Cost:
$4,000
- - - - - - $1,376 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,376
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,020
Cost:
$4,307
$1,604 34,877 $416 7 - - - - $1,604
34,877
kWh
$416
7
kW-months/year
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,847
Cost:
$297
$1,550 33,705 $297 5 - - - - $1,550
33,705
kWh
$297
5
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,384
Cost:
$120
$1,146 24,912 $238 4 - - - - $1,146
24,912
kWh
$238
4
kW-months/year
-
-
lb
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,014
Cost:
$666
$836 18,171 $178 3 - - - - $836
18,171
kWh
$178
3
kW-months/year
-
-
lb
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,362
Cost:
$10,741
$6,996 152,110 $1,366 23 - - - - $6,996
152,110
kWh
$1,366
23
kW-months/year
-
-
lb
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,892
Cost:
$2,000
$10,892 236,811 - - - - - - $10,892
236,811
kWh
-
-
kW-months/year
-
-
lb
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$48,375
Cost:
$2,000
- - - - $48,375 50,000 - - -
-
kWh
-
-
kW-months/year
$48,375
50,000
lb
-
-
$
10: 3.1131 USE MECHANICAL STRIPPING METHODS Savings:
-
Cost:
$6,000
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$117,580
Cost:
$117,381
$23,024 500,586 $2,495 42 $48,375 50,000 $43,686 - $23,024
500,586
kWh
$2,495
42
kW-months/year
$48,375
50,000
lb
$43,686
-
$
TOTAL IMPLEMENTED Savings:
$23,664
Cost:
$27,714
$20,328 441,969 $1,960 33 - - $1,376 - $20,328
441,969
kWh
$1,960
33
kW-months/year
-
-
lb
$1,376
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost