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IAC Assessment: MO0292
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IAC Assessment: MO0292
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IAC Center University of Missouri, Rolla
Assessment Year 2000
Principal Product Automative Magnesium Die Casting
NAICS n/a
SIC 3361 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 7,500,000 Pounds
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,146 7,694,314 kWh $0.03
Electricity Demand $92,702 1,776 kW-months/year $52.20
Electricity Fees $31,369 - $ -
Natural Gas $71,283 10,861 MMBtu $6.56
TOTAL ENERGY COSTS $394,234
RECOMMENDED SAVINGS* $1,424,295 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,491
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,121
Cost:
$2,933
$912 31,360 $209 4 - - - - - - $912
31,360
kWh
$209
4
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,365
Cost:
$11,960
$5,112 175,850 $1,253 24 - - - - - - $5,112
175,850
kWh
$1,253
24
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,842
Cost:
$339
$3,059 105,217 $783 15 - - - - - - $3,059
105,217
kWh
$783
15
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,013
Cost:
$80
$4,021 138,335 $992 19 - - - - - - $4,021
138,335
kWh
$992
19
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$350
Cost:
-
$298 10,258 $52 1 - - - - - - $298
10,258
kWh
$52
1
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$800
Cost:
-
- - - - $800 800 - - - - -
-
kWh
-
-
kW-months/year
$800
800
lb
-
-
$
-
-
$
07: 4.452 ELIMINATE SHIFT Savings:
$1,400,000
Cost:
$2,000,000
- - - - - - - - $1,400,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,400,000
-
$
08: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$6,804
Cost:
$500
- - - - - - $6,804 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,804
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,424,295
Cost:
$2,015,812
$13,402 461,020 $3,289 63 $800 800 $6,804 - $1,400,000 - $13,402
461,020
kWh
$3,289
63
kW-months/year
$800
800
lb
$6,804
-
$
$1,400,000
-
$
TOTAL IMPLEMENTED Savings:
$17,491
Cost:
$15,312
$13,402 461,020 $3,289 63 $800 800 - - - - $13,402
461,020
kWh
$3,289
63
kW-months/year
$800
800
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost