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IAC Assessment: MS0098
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IAC Assessment: MS0098
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IAC Center Mississippi State
Assessment Year 1997
Principal Product Venetian Blinds Parts
NAICS n/a
SIC 2591 - Drapery Hardware & Blinds & Shades
Sales $10,000,000-$50,000,000
# of Employees 217
Plant Area (Sq.Ft.) 270,000
Annual Production 137,795 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,573 5,374,267 kWh $0.03
Electricity Demand $93,585 10,772 kW-months/year $8.69
Electricity Fees $4,037 - $ -
Natural Gas $173,625 53,198 MMBtu $3.26
TOTAL ENERGY COSTS $2,033,174
RECOMMENDED SAVINGS* $286,962 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,029
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ lb $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,696
Cost:
$1,800
- - - - $4,696 - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,696
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,479
Cost:
$16,045
- - - - - - $11,479 3,521 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,479
3,521
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,796
Cost:
$9,988
$1,182 38,980 $1,614 175 - - - - - - - - - - - - - - - - $1,182
38,980
kWh
$1,614
175
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$14,937
Cost:
$4,826
$9,426 310,961 $5,511 599 - - - - - - - - - - - - - - - - $9,426
310,961
kWh
$5,511
599
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,885
Cost:
$23,672
$8,606 283,998 $5,023 546 - - $(-5,744) (-1,762) - - - - - - - - - - - - $8,606
283,998
kWh
$5,023
546
kW-months/year
-
-
$
$(-5,744)
(-1,762)
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$28,149
Cost:
$2,288
- - - - - - - - - - - - $24,480 25,168 - - - - $3,669 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$24,480
25,168
lb
-
-
$
-
-
$
$3,669
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,627
Cost:
$2,628
- - - - - - $127 39 - - - - $1,500 3,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$127
39
MMBtu
-
-
gal
-
-
lb
$1,500
3,000
lb
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$107,600
Cost:
$6,500
- - - - - - - - - - $97,500 610,000 - - - - $10,100 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$97,500
610,000
lb
-
-
lb
-
-
$
$10,100
-
$
-
-
$
09: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$19,279
Cost:
$15,000
- - - - - - - - $19,279 23,760 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$19,279
23,760
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
10: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$88,514
Cost:
-
$2,830 93,494 $2,484 270 - - - - - - - - - - $83,200 - - - - - $2,830
93,494
kWh
$2,484
270
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$83,200
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$286,962
Cost:
$82,747
$22,044 727,433 $14,632 1,590 $4,696 - $5,862 1,798 $19,279 23,760 $97,500 610,000 $25,980 28,168 $83,200 - $10,100 - $3,669 - $22,044
727,433
kWh
$14,632
1,590
kW-months/year
$4,696
-
$
$5,862
1,798
MMBtu
$19,279
23,760
gal
$97,500
610,000
lb
$25,980
28,168
lb
$83,200
-
$
$10,100
-
$
$3,669
-
$
TOTAL IMPLEMENTED Savings:
$130,029
Cost:
$23,114
$10,608 349,941 $7,125 774 $4,696 - - - - - $97,500 610,000 - - - - $10,100 - - - $10,608
349,941
kWh
$7,125
774
kW-months/year
$4,696
-
$
-
-
MMBtu
-
-
gal
$97,500
610,000
lb
-
-
lb
-
-
$
$10,100
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost