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IAC Assessment: MS0119
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IAC Assessment: MS0119
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Tapered-Roller Bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 547
Plant Area (Sq.Ft.) 389,000
Annual Production 9,500,000 Pieces
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $574,632 34,156,800 kWh $0.02
Electricity Demand $347,501 67,476 kW-months/year $5.15
Electricity Fees $490,576 - $ -
Natural Gas $883,779 257,036 MMBtu $3.44
TOTAL ENERGY COSTS $1,903,538
RECOMMENDED SAVINGS* $347,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $253,739
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
01: 2.7227 USE WATER ON AIR CONDITIONING EXCHANGER TO IMPROVE HEAT TRANSFER AND INCREASE AIR CONDITIONER EFFICIENCY Savings:
$24,225
Cost:
$7,315
$4,902 460,434 $2,029 394 $6,794 - - - - - - - - - $10,500 - $4,902
460,434
kWh
$2,029
394
kW-months/year
$6,794
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$10,500
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,424
Cost:
$21,311
$4,379 411,196 - - $6,045 - - - - - - - - - - - $4,379
411,196
kWh
-
-
kW-months/year
$6,045
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,266
Cost:
$440
$400 37,515 $309 60 $557 - - - - - - - - - - - $400
37,515
kWh
$309
60
kW-months/year
$557
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$32,240
Cost:
$31,500
- - $14,085 2,735 $18,155 - - - - - - - - - - - -
-
kWh
$14,085
2,735
kW-months/year
$18,155
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$109,983
Cost:
-
- - $72,697 - $37,286 - - - - - - - - - - - -
-
kWh
$72,697
-
kW-months/year
$37,286
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$12,511
Cost:
$10,368
- - - - - - - - - - $13 729 - - $12,498 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$13
729
lb
-
-
$
$12,498
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,580
Cost:
$31,767
- - - - - - - - $12,580 59,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$12,580
59,400
gal
-
-
lb
-
-
$
-
-
$
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$26,282
Cost:
$24,283
- - - - - - $17,207 3,933 $9,075 30,250 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,207
3,933
MMBtu
$9,075
30,250
gal
-
-
lb
-
-
$
-
-
$
09: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$8,100
Cost:
$5,729
- - - - - - - - - - - - - - $8,100 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$8,100
-
$
10: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$110,250
Cost:
$31,460
- - - - - - - - - - - - $110,250 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$110,250
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$347,861
Cost:
$164,173
$9,681 909,145 $89,120 3,189 $68,837 - $17,207 3,933 $21,655 89,650 $13 729 $110,250 - $31,098 - $9,681
909,145
kWh
$89,120
3,189
kW-months/year
$68,837
-
$
$17,207
3,933
MMBtu
$21,655
89,650
gal
$13
729
lb
$110,250
-
$
$31,098
-
$
TOTAL IMPLEMENTED Savings:
$253,739
Cost:
$63,400
$400 37,515 $87,091 2,795 $55,998 - - - - - - - $110,250 - - - $400
37,515
kWh
$87,091
2,795
kW-months/year
$55,998
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$110,250
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost