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IAC Assessment: MS0120
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IAC Assessment: MS0120
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Building Wire and Cable, Industrial Power Cable
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 296
Plant Area (Sq.Ft.) 500,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $506,162 17,451,055 kWh $0.03
Electricity Demand $42,984 38,039 kW-months/year $1.13
Electricity Fees $55,743 - $ -
Natural Gas $150,418 45,213 MMBtu $3.33
LPG $16,686 2,411 MMBtu $6.92
TOTAL ENERGY COSTS $780,867
RECOMMENDED SAVINGS* $112,241 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,064
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,885
Cost:
$881
$3,828 152,989 - - $57 - - - - - - - - - - - - - - - $3,828
152,989
kWh
-
-
kW-months/year
$57
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,972
Cost:
$5,703
- - - - - - $12,972 3,838 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,972
3,838
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,002
Cost:
$5,805
$1,972 78,839 - - $30 - - - - - - - - - - - - - - - $1,972
78,839
kWh
-
-
kW-months/year
$30
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,888
Cost:
$6,000
- - - - - - $6,888 2,038 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,888
2,038
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,417
Cost:
$1,000
- - - - - - $9,417 2,786 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,417
2,786
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,664
Cost:
$270
$6,182 247,362 $384 340 $98 - - - - - - - - - - - - - - - $6,182
247,362
kWh
$384
340
kW-months/year
$98
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,987
Cost:
$1,424
$3,928 157,093 - - $59 - - - - - - - - - - - - - - - $3,928
157,093
kWh
-
-
kW-months/year
$59
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$15,436
Cost:
$142,800
- - - - - - $(-8,149) (-2,411) $16,686 2,411 - - - - $6,899 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-8,149)
(-2,411)
MMBtu
$16,686
2,411
MMBtu
-
-
gal
-
-
lb
$6,899
-
$
-
-
$
-
-
$
09: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$37,680
Cost:
-
- - - - - - $37,680 11,482 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$37,680
11,482
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$171
Cost:
$82
- - - - - - - - - - - - - 8 - - - - $171 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
8
lb
-
-
$
-
-
$
$171
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,658
Cost:
-
- - - - - - - - - - - - $5,658 70,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
$5,658
70,000
lb
-
-
$
-
-
$
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$(-400)
Cost:
-
- - - - - - - - - - - - $600 50,000 - - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
$600
50,000
lb
-
-
$
$(-1,000)
-
$
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,881
Cost:
$17,414
- - - - - - - - - - $7,881 38,595 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$7,881
38,595
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$112,241
Cost:
$181,379
$15,910 636,283 $384 340 $244 - $58,808 17,733 $16,686 2,411 $7,881 38,595 $6,258 120,008 $6,899 - $(-1,000) - $171 - $15,910
636,283
kWh
$384
340
kW-months/year
$244
-
$
$58,808
17,733
MMBtu
$16,686
2,411
MMBtu
$7,881
38,595
gal
$6,258
120,008
lb
$6,899
-
$
$(-1,000)
-
$
$171
-
$
TOTAL IMPLEMENTED Savings:
$50,064
Cost:
$26,692
$13,938 557,444 $384 340 $214 - $22,389 6,624 - - $7,881 38,595 $6,258 120,000 - - $(-1,000) - - - $13,938
557,444
kWh
$384
340
kW-months/year
$214
-
$
$22,389
6,624
MMBtu
-
-
MMBtu
$7,881
38,595
gal
$6,258
120,000
lb
-
-
$
$(-1,000)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost