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IAC Assessment: MS0239
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IAC Assessment: MS0239
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IAC Center Mississippi State
Assessment Year 2003
Principal Product Aluminum Wire Screen
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 81
Plant Area (Sq.Ft.) 128,000
Annual Production 84,000,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,260 4,110,876 kWh $0.05
Electricity Demand $32,591 10,474 kW-months/year $3.11
Electricity Fees $38,666 - $ -
Natural Gas $126,711 18,671 MMBtu $6.79
TOTAL ENERGY COSTS $421,370
RECOMMENDED SAVINGS* $214,447 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,884
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$159,344
Cost:
$600,000
$16,667 367,400 $1,250 431 $5,267 - - - - - $136,160 - $16,667
367,400
kWh
$1,250
431
kW-months/year
$5,267
-
$
-
-
MMBtu
-
-
gal
$136,160
-
$
02: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$26,706
Cost:
$36,010
- - - - - - $6,706 840 $20,000 7,500 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,706
840
MMBtu
$20,000
7,500
gal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,196
Cost:
$17,859
$6,969 153,629 $893 308 $2,334 - - - - - - - $6,969
153,629
kWh
$893
308
kW-months/year
$2,334
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,584
Cost:
$15,350
$7,410 163,338 - - $2,174 - - - - - - - $7,410
163,338
kWh
-
-
kW-months/year
$2,174
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$2,265
Cost:
$6,000
$1,551 34,200 $198 68 $516 - - - - - - - $1,551
34,200
kWh
$198
68
kW-months/year
$516
-
$
-
-
MMBtu
-
-
gal
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,948
Cost:
$252
- - - - - - $1,948 287 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,948
287
MMBtu
-
-
gal
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,839
Cost:
$1,000
- - - - - - $1,839 271 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,839
271
MMBtu
-
-
gal
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,703
Cost:
$2,350
- - - - - - $1,703 251 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,703
251
MMBtu
-
-
gal
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$323
Cost:
$742
$250 5,504 - - $73 - - - - - - - $250
5,504
kWh
-
-
kW-months/year
$73
-
$
-
-
MMBtu
-
-
gal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$317
Cost:
$427
$216 4,755 $29 10 $72 - - - - - - - $216
4,755
kWh
$29
10
kW-months/year
$72
-
$
-
-
MMBtu
-
-
gal
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$222
Cost:
$119
$171 3,778 - - $51 - - - - - - - $171
3,778
kWh
-
-
kW-months/year
$51
-
$
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$214,447
Cost:
$680,109
$33,234 732,604 $2,370 817 $10,487 - $12,196 1,649 $20,000 7,500 $136,160 - $33,234
732,604
kWh
$2,370
817
kW-months/year
$10,487
-
$
$12,196
1,649
MMBtu
$20,000
7,500
gal
$136,160
-
$
TOTAL IMPLEMENTED Savings:
$23,884
Cost:
$40,209
$15,930 351,167 $1,091 376 $5,024 - $1,839 271 - - - - $15,930
351,167
kWh
$1,091
376
kW-months/year
$5,024
-
$
$1,839
271
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes