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IAC Assessment: MS0241
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IAC Assessment: MS0241
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IAC Center Mississippi State
Assessment Year 2003
Principal Product Bar Soap
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 385,000
Annual Production 575,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,223 13,772,307 kWh $0.03
Electricity Demand $275,019 29,298 kW-months/year $9.39
Electricity Fees $(-9,310) - $ -
Natural Gas $840,653 135,366 MMBtu $6.21
TOTAL ENERGY COSTS $1,581,585
RECOMMENDED SAVINGS* $140,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,709
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$52,802
Cost:
$8,788
- - - - - - $52,802 8,503 -
-
kWh
-
-
kW-months/year
-
-
$
$52,802
8,503
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,062
Cost:
$2,486
- - - - - - $25,062 4,036 -
-
kWh
-
-
kW-months/year
-
-
$
$25,062
4,036
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,220
Cost:
$20,410
- - - - $30,220 - - - -
-
kWh
-
-
kW-months/year
$30,220
-
$
-
-
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$11,644
Cost:
$760
- - - - - - $11,644 1,875 -
-
kWh
-
-
kW-months/year
-
-
$
$11,644
1,875
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,378
Cost:
$129
$6,284 186,679 - - $94 - - - $6,284
186,679
kWh
-
-
kW-months/year
$94
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,721
Cost:
$7,328
$1,770 52,597 $1,896 163 $55 - - - $1,770
52,597
kWh
$1,896
163
kW-months/year
$55
-
$
-
-
MMBtu
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$3,613
Cost:
-
- - $3,560 306 $53 - - - -
-
kWh
$3,560
306
kW-months/year
$53
-
$
-
-
MMBtu
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,103
Cost:
$1,102
$899 27,486 $2,640 279 $247 - $(-683) (-110) $899
27,486
kWh
$2,640
279
kW-months/year
$247
-
$
$(-683)
(-110)
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,854
Cost:
$3,600
$1,001 29,742 $826 71 $27 - - - $1,001
29,742
kWh
$826
71
kW-months/year
$27
-
$
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,004
Cost:
$416
$989 29,379 - - $15 - - - $989
29,379
kWh
-
-
kW-months/year
$15
-
$
-
-
MMBtu
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$856
Cost:
$1,575
$795 24,459 - - $61 - - - $795
24,459
kWh
-
-
kW-months/year
$61
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$140,257
Cost:
$46,594
$11,738 350,342 $8,922 819 $30,772 - $88,825 14,304 $11,738
350,342
kWh
$8,922
819
kW-months/year
$30,772
-
$
$88,825
14,304
MMBtu
TOTAL IMPLEMENTED Savings:
$53,709
Cost:
$24,899
$7,285 216,421 $4,386 377 $30,394 - $11,644 1,875 $7,285
216,421
kWh
$4,386
377
kW-months/year
$30,394
-
$
$11,644
1,875
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas