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IAC Assessment: MS0270
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IAC Assessment: MS0270
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IAC Center Mississippi State
Assessment Year 2005
Principal Product PVC Pipe Fittings
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 459
Plant Area (Sq.Ft.) 480,344
Annual Production 47,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $846,747 32,854,800 kWh $0.03
Electricity Demand $530,288 52,976 kW-months/year $10.01
Electricity Fees $42,064 - $ -
Natural Gas $137,749 22,166 MMBtu $6.21
TOTAL ENERGY COSTS $1,565,698
RECOMMENDED SAVINGS* $315,160 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $250,700
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$207,595
Cost:
$1,008,706
$110,683 5,250,637 $93,844 9,375 $3,068 - - - $110,683
5,250,637
kWh
$93,844
9,375
kW-months/year
$3,068
-
$
-
-
$
02: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$62,790
Cost:
$34,773
- - - - - - $62,790 - -
-
kWh
-
-
kW-months/year
-
-
$
$62,790
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,478
Cost:
$89,204
$21,414 1,015,858 $14,525 1,451 $539 - - - $21,414
1,015,858
kWh
$14,525
1,451
kW-months/year
$539
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,299
Cost:
-
$4,235 200,909 - - $64 - - - $4,235
200,909
kWh
-
-
kW-months/year
$64
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,451
Cost:
$228
$1,429 67,807 - - $22 - - - $1,429
67,807
kWh
-
-
kW-months/year
$22
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,035
Cost:
-
$379 18,002 $641 64 $15 - - - $379
18,002
kWh
$641
64
kW-months/year
$15
-
$
-
-
$
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$877
Cost:
-
$864 41,005 - - $13 - - - $864
41,005
kWh
-
-
kW-months/year
$13
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$635
Cost:
$1,300
$265 12,577 $360 36 $10 - - - $265
12,577
kWh
$360
36
kW-months/year
$10
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$315,160
Cost:
$1,134,211
$139,269 6,606,795 $109,370 10,926 $3,731 - $62,790 - $139,269
6,606,795
kWh
$109,370
10,926
kW-months/year
$3,731
-
$
$62,790
-
$
TOTAL IMPLEMENTED Savings:
$250,700
Cost:
$1,098,138
$138,625 6,576,216 $108,369 10,826 $3,706 - - - $138,625
6,576,216
kWh
$108,369
10,826
kW-months/year
$3,706
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product