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IAC Assessment: MU0045
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IAC Assessment: MU0045
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IAC Center Michigan State University
Assessment Year 2024
Principal Product axle shafts
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 320
Plant Area (Sq.Ft.) 100,000
Annual Production 2,260,700 Units
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,271,805 14,344,797 kWh $0.09
Electricity Demand $177,295 34,483 kW-months/year $5.14
Electricity Fees $26,988 - $ -
Natural Gas $221,605 30,259 MMBtu $7.32
TOTAL ENERGY COSTS $1,727,622
RECOMMENDED SAVINGS* $204,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,629
Cost:
-
- - $1,244 242 - - - - - - $385 - -
-
kWh
$1,244
242
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$385
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,981
Cost:
$56,840
- - - - - - - - - - $14,981 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$14,981
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$31,005
Cost:
$34,270
$26,026 289,182 $4,978 969 - - - - - - - - $26,026
289,182
kWh
$4,978
969
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$7,936
Cost:
$18,703
$7,151 79,456 $785 153 - - - - - - - - $7,151
79,456
kWh
$785
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,606
Cost:
$17
$2,348 26,094 $258 50 - - - - - - - - $2,348
26,094
kWh
$258
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,088
Cost:
-
$4,521 50,232 $567 110 - - - - - - - - $4,521
50,232
kWh
$567
110
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,694
Cost:
$706
$1,310 14,560 $384 75 - - - - - - - - $1,310
14,560
kWh
$384
75
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,871
Cost:
-
- - - - $2,871 392 - - - - - - -
-
kWh
-
-
kW-months/year
$2,871
392
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$38,860
Cost:
$12,105
$(-510) (-5,670) $(-332) (-45) $39,702 5,539 - - - - - - $(-510)
(-5,670)
kWh
$(-332)
(-45)
kW-months/year
$39,702
5,539
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$5,014
Cost:
$4,165
- - - - $5,014 685 - - - - - - -
-
kWh
-
-
kW-months/year
$5,014
685
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$1,256
Cost:
$1,302
- - - - $1,256 171 - - - - - - -
-
kWh
-
-
kW-months/year
$1,256
171
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$25,914
Cost:
$8,239
- - - - - - $13,623 508 $12,291 508 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,623
508
Tgal
$12,291
508
Tgal
-
-
$
13: 3.4151 MINIMIZE WATER USAGE Savings:
$60,609
Cost:
$146,420
- - - - - - - - - - $60,609 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$60,609
-
$
14: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,768
Cost:
-
- - - - - - - - - - $4,768 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$4,768
-
$
TOTAL RECOMMENDED Savings:
$204,232
Cost:
$282,767
$40,847 453,854 $7,884 1,553 $48,843 6,787 $13,623 508 $12,291 508 $80,743 - $40,847
453,854
kWh
$7,884
1,553
kW-months/year
$48,843
6,787
MMBtu
$13,623
508
Tgal
$12,291
508
Tgal
$80,743
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Primary Product