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IAC Assessment: MZ0004
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IAC Assessment: MZ0004
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IAC Center University of Missouri-Columbia
Assessment Year 2007
Principal Product oil coolers, water cooler, exhaust gas recooler, charge air cooler
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 178
Plant Area (Sq.Ft.) 35,000
Annual Production 1 Units
Production Hrs. Annual 6,324
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $650,000 8,877,336 kWh $0.07
Natural Gas $165,000 16,915 MMBtu $9.75
TOTAL ENERGY COSTS $815,000
RECOMMENDED SAVINGS* $130,781 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,922
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,138
Cost:
$2,230
- - - - $5,138 690 -
-
kWh
-
-
kW-months/year
$5,138
690
MMBtu
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$18,457
Cost:
$3,412
- - - - $18,457 2,241 -
-
kWh
-
-
kW-months/year
$18,457
2,241
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,707
Cost:
$1,300
$5,707 63,452 - - - - $5,707
63,452
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$184
Cost:
$150
$184 2,556 - - - - $184
2,556
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,950
Cost:
$24,700
$13,950 202,356 - - - - $13,950
202,356
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7122 DISCONNECT BALLASTS Savings:
$19,720
Cost:
$1,050
$19,720 279,444 - - - - $19,720
279,444
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,900
Cost:
$2,950
$6,900 131,400 - - - - $6,900
131,400
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$56,125
Cost:
-
- - $56,125 9,577 - - -
-
kWh
$56,125
9,577
kW-months/year
-
-
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,600
Cost:
-
$4,600 87,600 - - - - $4,600
87,600
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$130,781
Cost:
$35,792
$51,061 766,808 $56,125 9,577 $23,595 2,931 $51,061
766,808
kWh
$56,125
9,577
kW-months/year
$23,595
2,931
MMBtu
TOTAL IMPLEMENTED Savings:
$9,922
Cost:
$2,380
$4,784 90,156 - - $5,138 690 $4,784
90,156
kWh
-
-
kW-months/year
$5,138
690
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas